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Schenck Process Solutions

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MULTICOR® system by Schenck Process is weighing and feeding equipment for Coal dust, Raw Meal and Fly ash etc. The highlight of this system is its very high accuracy and consistency. This system helps to improve and better the kiln performance in cement industries.

MULTICOR® uses a unique measuring system based upon Coriolis Principle, wherein a constant speed variable torque motor is used to drive the MULTICOR® at constant speed. Any variation in feed rate, results in change in motor torque which is measured by loadcell fitted with specially designed mechanism. This input is given to controller DISOMAT TERSUS which controls the pre-feeder to nullify the variation in MULTICOR® output thereby resulting in constant feed rate. 

There are two different types of  MULTICOR® systems for Pyro; (a) For coal-Schenck offers combination of MULTICELL® (pre-feeder) + MULTICOR® K (Measuring Unit) and (b) For Raw Meal- Schenck offers combination of Dosing Valve (pre-feeder) + MULTICOR® S (Measuring Unit).

MultiCor K-Coal Dust Application

The unique features of MULTICOR® K for coal feeding offer tangible benefits & superior performance to users as below:

  1. MULTICELL® + MULTICOR® K installation uses less headroom as compared to other alternatives, resulting in extra saving for the user.
  2. MULTICOR® K measurement is based upon torque & hence independent of external factors such as vibrations, wind force, tare etc.
  3. No venting is required hence no bag filter is needed. MULTICOR® is therefore easy to operate.
  4. No aeration is required on continuous basis as the system has integrated agitator which helps in homogenizing Coal & also facilitates the smooth & uniform Coal flow.  
  5. MULTICELL® has wide inlet of 700-800 mm which makes mass flow possible in coal bin & avoids funnel flow. This facilitates complete filling  of MULTICELL® pockets.
  6. The above system offers high accuracy, better than +/- 0.5%.

MultiCor S-Kiln Feed-Fly Ash Application

The high accuracy results in allowing customer to feed fly ash to max permissible percentage, thereby resulting in higher saving.

Schenck Prcess has more than 200 installations of MULTICOR® systems in India and the numbers are growing with high degree of customer satisfaction. The repeat orders from the major cement OEM’s is a vote of confidence for Schenck Process for high quality, performance & best services.

Cement Manufacturers ‘Benefits’ using MULTICOR® system:

  • Assists in meeting CO2 reduction targets.
  • Better ROI  
  • Retrofitting of solutions into existing plants.
  • Co-operation with a global solution provider, who understands your market and production needs.

Over and above, enabling cement producers to reduce their investment levels in capital equipment and operating costs, utilising the MULTICOR® systems

Further advantages
It is simple to install due to its in-line implementation and compact construction. Maintenance and repair costs are both low.

Schenck Process and the cement manufacturer: together we make processes work

Concrete

Star Cement launches ‘Star Smart Building Solutions’

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Star Cement has launched ‘Star Smart Building Solutions,’ a new initiative aimed at promoting sustainable construction practices, as per a recent news report. This venture introduces a range of eco-friendly products, including tile adhesives, tile cleaners and grouts, designed to enhance durability and reduce environmental impact. The company plans to expand this portfolio with additional value-added products in the near future. By focusing on sustainable materials and innovative building solutions, Star Cement aims to contribute to environmentally responsible construction and meet the evolving needs of modern infrastructure development.

Image source:https://www.starcement.co.in/

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Concrete

Nuvoco Vistas reports record quarterly EBITDA

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Nuvoco Vistas reported its highest-ever quarterly consolidated EBITDA of Rs.556 crore in Q4 FY25, with annual EBITDA at Rs.1,391 crore. Cement sales reached 19.4 MMT in FY25, with Q4 contributing 5.7 MMT. Revenue rose 4 per cent YoY to Rs.3,042 crore in Q4. Net debt reduced by Rs.390 crore to Rs.3,640 crore. The company received NCLT approval for acquiring Vadraj Cement, targeting 31 MMTPA capacity by FY27. Key marketing initiatives, expanding RMX and MBM businesses, and a focus on sustainability (457 kg CO2/tonne) drove performance. Nuvoco remains focused on premiumisation, operational efficiency, and market expansion.

Image source:nuvoco.com

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Concrete

UltraTech Cement increases capacity by 1.4Mt/yr

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UltraTech Cement has expanded its production capacity by 1.4 million tonnes per annum (Mt/yr) through a combination of debottlenecking efforts and operational efficiency upgrades across several of its plants. The enhancements include an addition of 0.6Mt/yr in grinding capacity at the Nagpur facility in Maharashtra and a combined 0.8Mt/yr at the Panipat and Jhajjar units in Haryana. With these upgrades, the company’s total domestic grey cement capacity has risen to 184.8Mt/yr, while its global capacity now stands at 190.2Mt/yr.

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