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Waste co-processing and RDF adoption are key pillars

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Harjot Singh Chatha, Director, Alfa Therm talks about empowering India’s cement sector with scalable, compliant and efficient AFR solutions.

As India accelerates its shift toward sustainable cement production, Alfa Therm is playing a pivotal role in enabling this transformation through innovative RDF and AFR solutions.
In this interview, Harjot Singh Chatha, Director, Alfa Therm, outlines how it is driving circular economy practices, improving regulatory compliance, and future-proofing operations for the green transition.

How is Alfa Therm enabling cement companies to adopt AFR and RDF solutions?
Alfa Therm has been at the forefront of helping Indian cement companies transition from conventional fossil fuels to Alternative Fuels and Raw Materials (AFR) through robust Refuse Derived Fuel (RDF) processing and handling solutions. Our engineered RDF plants are designed to deliver consistent fuel quality, customised to kiln specifications, ensuring seamless integration into existing fuel lines.
Additionally, our shredders and pre-processing systems help cement plants optimise calorific value, reduce feed variability and manage a wide range of waste streams, thereby accelerating the shift towards a more sustainable fuel mix.
How does Alfa Therm’s engineering approach ensure efficiency, safety and environmental compliance?
Our engineering philosophy centres on designing robust, modular systems built for India’s demanding industrial environments. We prioritise process efficiency through automated control systems, in-built safety interlocks and dust/fume extraction mechanisms that ensure safe operation and regulatory compliance. Our machines are built with high-grade, corrosion-resistant materials to ensure durability and minimal downtime. Regular customer training and remote monitoring further bolster safety and performance outcomes.

What role do you see waste co-processing and RDF adoption playing in India’s journey towards achieving a circular economy?
Waste co-processing and RDF adoption are key pillars in building India’s circular economy. By diverting non-recyclable waste streams from landfills to cement kilns, the industry not only substitutes fossil fuels for resource conservation. Cement kilns offer an ideal environment for complete thermal destruction of waste residues with zero secondary waste. As regulations tighten around landfill disposal and the cost of waste management rises, RDF-based co-processing will become a cornerstone of India’s waste-to-energy transition.

How is Alfa Therm positioned to support this transformation at scale?
With over 35 years of experience and a nationwide presence, Alfa Therm is uniquely positioned to support the cement industry at scale. We have the capacity to design and deliver turnkey RDF lines, shredding systems, and fuel feeding solutions customised to plant requirements. Our in-house R&D and fabrication units ensure rapid delivery and serviceability. By partnering closely with cement producers, we tailor our offerings for each project’s technical, regulatory and commercial context, helping clients meet
rising demand for alternative fuels while reducing operational risks.

How is Alfa Therm helping cement manufacturers improve their sustainability performance and meet evolving compliance norms?
As ESG reporting and emissions compliance tighten, Alfa Therm provides end-to-end solutions that help cement manufacturers track, measure and reduce their environmental impact. Our equipment is designed with emissions control in mind, including advanced dust extraction and filtration systems.
We also support clients with data-driven process optimisation and reporting tools that ease compliance documentation. Our team actively monitors regulatory shifts and shares knowledge with clients to future-proof their operations against emerging norms.

How do you see the AFR market evolving in India over the next decade?
The AFR market in India is poised for significant growth as regulations around waste disposal and emissions tighten and as cement players aim to meet ambitious TSR targets. We expect greater integration of digital tools for fuel tracking and optimisation, increased investment in localised RDF pre-processing infrastructure and broader acceptance of diverse waste streams including industrial and hazardous waste. Over the next decade, we anticipate TSR in India to grow from single digits to levels comparable with European benchmarks, driven by policy push and growing climate-consciousness across the industry.

Concrete

Nuvoco Vistas Reports Record Q2 EBITDA, Expands Capacity to 35 MTPA

Cement Major Nuvoco Posts Rs 3.71 bn EBITDA in Q2 FY26

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Nuvoco Vistas Corp. Ltd., one of India’s leading building materials companies, has reported its highest-ever second-quarter consolidated EBITDA of Rs 3.71 billion for Q2 FY26, reflecting an 8% year-on-year revenue growth to Rs 24.58 billion. Cement sales volume stood at 4.3 MMT during the quarter, driven by robust demand and a rising share of premium products, which reached an all-time high of 44%.

The company continued its deleveraging journey, reducing like-to-like net debt by Rs 10.09 billion year-on-year to Rs 34.92 billion. Commenting on the performance, Jayakumar Krishnaswamy, Managing Director, said, “Despite macro headwinds, disciplined execution and focus on premiumisation helped us achieve record performance. We remain confident in our structural growth trajectory.”

Nuvoco’s capacity expansion plans remain on track, with refurbishment of the Vadraj Cement facility progressing towards operationalisation by Q3 FY27. In addition, the company’s 4 MTPA phased expansion in eastern India, expected between December 2025 and March 2027, will raise its total cement capacity to 35 MTPA by FY27.

Reinforcing its sustainability credentials, Nuvoco continues to lead the sector with one of the lowest carbon emission intensities at 453.8 kg CO? per tonne of cementitious material.

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Jindal Stainless to Invest $150 Mn in Odisha Metal Recovery Plant

New Jajpur facility to double metal recovery capacity and cut emissions

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Jindal Stainless Limited has announced an investment of $150 million to build and operate a new wet milling plant in Jajpur, Odisha, aimed at doubling its capacity to recover metal from industrial waste. The project is being developed in partnership with Harsco Environmental under a 15-year agreement.

The facility will enable the recovery of valuable metals from slag and other waste materials, significantly improving resource efficiency and reducing environmental impact. The initiative aligns with Jindal Stainless’s sustainability roadmap, which focuses on circular economy practices and low-carbon operations.

In financial year 2025, the company reduced its carbon footprint by about 14 per cent through key decarbonisation initiatives, including commissioning India’s first green hydrogen plant for stainless steel production and setting up the country’s largest captive solar energy plant within a single industrial campus in Odisha.

Shares of Jindal Stainless rose 1.8 per cent to Rs 789.4 per share following the announcement, extending a 5 per cent gain over the past month.

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Vedanta gets CCI Approval for Rs 17,000 MnJaiprakash buyout

Acquisition marks Vedanta’s expansion into cement, real estate, and infra

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Vedanta Limited has received approval from the Competition Commission of India (CCI) to acquire Jaiprakash Associates Limited (JAL) for approximately Rs 17,000 million under the Insolvency and Bankruptcy Code (IBC) process. The move marks Vedanta’s strategic expansion beyond its core mining and metals portfolio into cement, real estate, and infrastructure sectors.

Once the flagship of the Jaypee Group, JAL has faced severe financial distress with creditors’ claims exceeding Rs 59,000 million. Vedanta emerged as the preferred bidder in a competitive auction, outbidding the Adani Group with an overall offer of Rs 17,000 million, equivalent to Rs 12,505 million in net present value terms. The payment structure involves an upfront settlement of around Rs 3,800 million, followed by annual instalments of Rs 2,500–3,000 million over five years.

The National Asset Reconstruction Company Limited (NARCL), which acquired the group’s stressed loans from a State Bank of India-led consortium, now leads the creditor committee. Lenders are expected to take a haircut of around 71 per cent based on Vedanta’s offer. Despite approvals for other bidders, Vedanta’s proposal stood out as the most viable resolution plan, paving the way for the company’s diversification into new business verticals.

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