Concrete
Our load cells are critical in rotary packers
Published
8 months agoon
By
admin
Rakesh Valeja, Country Head and Director (India Operations), Thames Side Sensors, ighlights their commitment to quality, durability, and sustainability.
Thames Side Sensors has established itself as a global leader in the design and manufacture of high-quality load cells and innovative mounting assemblies. We get them to uncover the impact of precise and reliable weighing on long term cost savings and efficiency.
Tell us about Thames Side Sensors and what your company does?
Thames Side Sensors is a well-established company based in the United Kingdom, specialising in the manufacturing of high-quality load cells and weighing accessories. Our load cells are designed for a wide range of weighing applications across various industries, including cement, steel, fertiliser, and packaging. Essentially, any industry that requires precise and reliable weighing systems can benefit from our products.
We began our journey in India about a decade ago, and over the years, Thames Side has become a significant player in the Indian market. We have built a strong reputation for quality and reliability, leading to a substantial installation base. The cement industry is a particularly critical market for us. In the last four to five years, our products have become the top-selling load cells in this sector, used by leading companies such as UltraTech, Wonder Cement, and others.
We operate primarily through Original Equipment Manufacturers (OEMs) and system integrators. These partners incorporate our load cells into their weighing machines, which are then supplied to end customers. This approach has allowed us to maintain high standards while ensuring our products reach a broad audience within the cement industry and beyond.
How do your products help cement companies achieve efficiency and accuracy in their operations?
Our products are meticulously manufactured in our state-of-the-art facility in Barcelona, adhering to the highest quality standards. One of the key strengths of our load cells is their remarkably low failure rates, which translates into minimal downtime for our customers. This is crucial for industries like cement, where operational efficiency is paramount.
We strictly adhere to OIML (International Organisation of Legal Metrology) standards, which set benchmarks for accuracy in weighing systems. Our products typically feature accuracy levels ranging from C3 to C6, with C3 being the minimum acceptable standard. Higher accuracy levels, such as C4 and C6, provide even more precise measurements, which is critical for maintaining consistency in the cement production process.
The high accuracy and reliability of our load cells ensure that cement companies can maintain optimal performance with minimal errors. This precision reduces spillage, ensures consistent bag weight, and enhances the overall efficiency of their operations. Additionally, we are confident in the durability of our products, offering a five-year warranty. Many of our load cells have been in operation for over a decade without any failures, which speaks volumes about their quality and reliability. This longevity not only reduces maintenance costs but also ensures uninterrupted operations.
Your products operate in high-impact, high-heat, and high-dust environments. How do you ensure their durability?
Ensuring the durability of our products in harsh environments is a top priority for us. Our load cells are constructed from high-grade stainless steel, which provides excellent resistance to corrosion—a common issue in industrial settings like cement plants, where moisture, dust, and humidity are prevalent.
For environments with even higher levels of corrosive elements, we apply a special paraffin coating to the load cells. This additional layer of protection ensures that our products can withstand the most challenging conditions. Our load cells are rated IP68 and IP69K, which are industry-leading standards for water and dust resistance. IP68 means the product can be submerged in water for extended periods—up to 100 hours—without suffering damage. IP69K provides resistance to high-pressure, high-temperature water jets, making our load cells suitable for the most demanding industrial environments.
Furthermore, our load cells are designed to operate reliably across a wide temperature range, from -40°C to +70°C. This versatility ensures that our products perform consistently, regardless of the environmental conditions, whether it’s extreme heat, cold, or humidity. This robust design is crucial for maintaining continuous operations in industries where downtime can lead to significant financial losses.
What challenges do you face when interacting with the industry, and how do you overcome them?
One of the primary challenges we face in the industry is pricing. There is a constant push from customers to lower prices, while at the same time, our production costs are steadily increasing. This creates a significant challenge, especially when customers compare our products to cheaper alternatives, such as those from Chinese manufacturers.
While these alternatives might offer lower upfront costs, they often lack the reliability and precision of our products. This can lead to inconsistent performance, higher maintenance costs, and ultimately, a higher total cost of ownership. We emphasise the importance of considering the ‘cost of ownership’ rather than just the ‘cost of buying.’ Our products, though more expensive initially, save customers money in the long run due to their durability and reliability.
Consistent performance without frequent replacements or failures is crucial in industries like cement, where even short downtimes can result in substantial financial losses. By focusing on quality and long-term value, we help our customers achieve better efficiency and reduced operational risks.
Which areas in cement production utilise your products?
Our products are integral to various stages of the cement production process. From the initial mining and raw material handling to the final stages of packaging and dispatch, our load cells are used in multiple applications.
Key areas include weighbridges, which measure the weight of trucks carrying raw materials; belt weighers and weight feeders, which ensure accurate measurement and feeding of materials during production; and bin level measurement systems, which monitor the levels of materials in storage bins.
Additionally, our load cells are critical in rotary packers used for packaging cement, ensuring precise bagging. We offer a comprehensive range of load cells, capable of handling everything from small loads of 300 grams to large capacities of 1000 tonnes. This versatility allows us to meet the diverse needs of the cement industry, ensuring accurate and reliable weighing at every stage of production.
How does Thameside contribute to sustainability in the cement industry?
Sustainability is a key focus for us, both in our operations and in the solutions, we provide to our customers. One of the ways we contribute to sustainability in the cement industry is through the reliability and longevity of our products.
Our load cells are designed to last for many years without failure, which reduces the need for replacements and minimises waste. In a running plant, if a product fails, it can result in the loss of an entire batch of cement, wasting all the energy and resources used in its production. By ensuring consistent performance and reliability, our products help cement companies avoid such losses, thereby conserving resources
and energy.
Additionally, our high-precision weighing solutions contribute to more efficient operations, reducing waste and improving overall resource management. By helping our customers achieve better efficiency and sustainability, we play a part in promoting a more environmentally responsible approach within the cement industry.
Concrete
Adani’s Strategic Emergence in India’s Cement Landscape
Published
3 days agoon
September 16, 2025By
admin
Milind Khangan, Marketing Head, Vertex Market Research, sheds light on Adani’s rapid cement consolidation under its ‘One Business, One Company’ strategy while positioning it to rival UltraTech, and thus, shaping a potential duopoly in India’s booming cement market.
India is the second-largest cement-producing country in the world, following China. This expansion is being driven by tremendous public investment in the housing and infrastructure sectors. The industry is accelerating, with a boost from schemes such as PM Gati Shakti, Bharatmala, and the Vande Bharat corridors. An upsurge in affordable housing under the Pradhan Mantri Awas Yojana (PMAY) further supports this expansion. In May 2025, local cement production increased about 9 per cent from last year to about 40 million metric tonnes for the month. The combined cement capacity in India was recorded at 670 million metric tonnes in the 2025 fiscal year, according to the Cement Manufacturers’ Association (CMA). For the financial year 2026, this is set to grow by another 9 per cent.
In spite of the growing demand, the Indian cement industry is highly competitive. UltraTech Cement (Aditya Birla Group) is still the market leader with domestic installed capacity of more than 186 MTPA as on 2025. It is targeted to achieve 200 MTPA. Adani Cement recently became a major player and is now India’s second-largest cement company. It did this through aggressive consolidation, operational synergies, and scale efficiencies. Indian players in the cement industry are increasingly valuing operational efficiency and sustainability. Some of the strategies with high impact are alternative fuels and materials (AFR) adoption, green cement expansion, and digital technology investments to offset changing regulatory pressure and increasing energy prices.
Building Adani Cement brand
Vertex Market Research explains that the Adani Group is executing a comprehensive reorganisation and consolidation of its cement business under the ‘One Business, One Company’ strategy. The plan is to integrate its diversified holdings into one consolidated corporate entity named Adani Cement. The focus is on operating integration, governance streamlining, and cost reduction in its expanding cement business.
Integration roadmap and key milestones:
- September 2022: The consolidation process started with the $6.4 billion buyout of Holcim’s majority stakes in Ambuja Cements and ACC, with Ambuja becoming the focal point of the consolidation.
- December 2023: Bought Sanghi Industries to strengthen the firm’s presence in western India.
- August 2024: Added Penna Cement to the portfolio, improving penetration of the southern market of India.
- April 2025: Further holding addition in Orient Cement to 46.66 per cent by purchasing the same from CK Birla Group, becoming the promoter with control.
- Ambuja Cements amalgamated with Adani Cement: This was sanctioned by the NCLT on 18th July 2025 with effect from April 1, 2024. This amalgamation brings in limestone reserves and fresh assets into Ambuja.
- Subject to Sanghi and Penna merger with Ambuja: Board approvals in December 2024 with the aim to finish between September to December 2025.
- Ambuja-ACC future integration: The latter is being contemplated as the final step towards consolidation.
- Orient Cement: It would serve as a principal manufacturing facility following the merger.
Scale, capacity expansion and market position
In financial year-2025, Adani Cement, including Ambuja, surpassed 100 MTPA. This makes it one of the world’s top ten cement companies. Along with ACC’s operations, it is now firmly placed as India’s second-largest cement company. In FY25, the Adani group’s sales volume per annum clocked 65 million metric tonnes. Adani Group claims that it now supplies close to 30 per cent of the cement consumed in India’s homes and infrastructure as of June 2025.
The organisation is pursuing aggressive brownfield expansion:
- By FY 2026: Reach 118 MTPA
- By FY 2028: Target 140 MTPA
These goals will be driven by commissioning new clinker and grinding units at key sites, with civil and mechanical works underway.
As of 2024, Adani Cement had its market share pegged at around 14 to 15 per cent, with an ambition to scale this up to 20 per cent by FY?2028, emerging as a potent competitor to UltraTech’s 192?MTPA capacity (186 domestic and overseas).
Strategic advantages and competitive benefits
The consolidation simplifies decision-making by reducing legal entities, centralising oversight, and removing redundant functions. This drives compliance efficiency and transparent reporting. Using procurement power for raw materials and energy lowers costs per ton. Integrated logistics with Adani Ports and freight infrastructure has resulted in an estimated 6 per cent savings in logistics. The group aims for additional savings of INR 500 to 550 per tonne by FY 2028 by integrating green energy, using alternative fuel resources, and improving sourcing methods.
Market coverage and brand consistency
Brand integration under one strategy will provide uniform product quality and easier distribution networks. Integration with Orient Cement’s dealer base, 60 per cent of which already distributes Ambuja/ACC products, enhances outreach and responsiveness.
By having captive limestone reserves at Lakhpat (approximately 275 million tonnes) and proposed new manufacturing facilities in Raigad, Maharashtra, Adani Cement derives cost advantage, raw material security, and long-term operational robustness.
Strategic implications and risks
Consolidation at Adani Cement makes it not just a capacity leader but also an operationally agile competitor with the ability to reap digital and sustainability benefits. Its vertically integrated platform enables cost leadership, market responsiveness, and scalability.
Challenges potentially include:
- Integration challenges across systems, corporate cultures, and plant operations
- Regulatory sanctions for pending mergers and new capacity additions
- Environmental clearances in environmentally sensitive areas and debt management with input price volatility
When materialised, this revolution would create a formidable Adani–UltraTech duopoly, redefining Indian cement on the basis of scale, innovation, and sustainability. India’s leading four cement players such as Adani (ACC and Ambuja), Dalmia Cement, Shree Cement, and UltraTech are expected to dominate the cement market.
Conclusion
Adani’s aggressive consolidation under the ‘One Business, One Company’ strategy signals a decisive shift in the Indian cement industry, positioning the group as a formidable challenger to UltraTech and setting the stage for a potential duopoly that could dominate the sector for years to come. By unifying operations, leveraging economies of scale, and securing vertical integration—from raw material reserves to distribution networks—Adani Cement is building both capacity and resilience, with clear advantages in cost efficiency, market reach, and sustainability. While integration complexities, regulatory hurdles, and environmental approvals remain key challenges, the scale and strategic alignment of this consolidation promise to redefine competition, pricing dynamics, and operational benchmarks in one of the world’s fastest-growing cement markets.
About the author:
Milind Khangan is the Marketing Head at Vertex Market Research and comes with over five years of experience in market research, lead generation and team management.
Concrete
Precision in Motion: A Deep Dive into PowerBuild’s Core Gear Series
Published
1 month agoon
August 16, 2025By
admin
PowerBuild’s flagship Series M, C, F, and K geared motors deliver robust, efficient, and versatile power transmission solutions for industries worldwide.
Products – M, C, F, K: At the heart of every high-performance industrial system lies the need for robust, reliable, and efficient power transmission. PowerBuild answers this need with its flagship geared motor series: M, C, F, and K. Each series is meticulously engineered to serve specific operational demands while maintaining the universal promise of durability, efficiency, and performance.
Series M – Helical Inline Geared Motors: Compact and powerful, the Series M delivers exceptional drive solutions for a broad range of applications. With power handling up to 160kW and torque capacity reaching 20,000 Nm, it is the trusted solution for industries requiring quiet operation, high efficiency, and space-saving design. Series M is available with multiple mounting and motor options, making it a versatile choice for manufacturers and OEMs globally.
Series C – Right Angled Heli-Worm Geared Motors: Combining the benefits of helical and worm gearing, the Series C is designed for right-angled power transmission. With gear ratios of up to 16,000:1 and torque capacities of up to 10,000 Nm, this series is optimal for applications demanding precision in compact spaces. Industries looking for a smooth, low-noise operation with maximum torque efficiency rely on Series C for dependable performance.
Series F – Parallel Shaft Mounted Geared Motors: Built for endurance in the most demanding environments, Series F is widely adopted in steel plants, hoists, cranes, and heavy-duty conveyors. Offering torque up to 10,000 Nm and high gear ratios up to 20,000:1, this product features an integral torque arm and diverse output configurations to meet industry-specific challenges head-on.
Series K – Right Angle Helical Bevel Geared Motors: For industries seeking high efficiency and torque-heavy performance, Series K is the answer. This right-angled geared motor series delivers torque up to 50,000 Nm, making it a preferred choice in core infrastructure sectors such as cement, power, mining, and material handling. Its flexibility in mounting and broad motor options offer engineers’ freedom in design and reliability in execution.
Together, these four series reflect PowerBuild’s commitment to excellence in mechanical power transmission. From compact inline designs to robust right-angle drives, each geared motor is a result of decades of engineering innovation, customer-focused design, and field-tested reliability. Whether the requirement is speed control, torque multiplication, or space efficiency, Radicon’s Series M, C, F, and K stand as trusted powerhouses for global industries.

Klüber Lubrication India’s Klübersynth GEM 4-320 N upgrades synthetic gear oil for energy efficiency.
Klüber Lubrication India has introduced a strategic upgrade for the tyre manufacturing industry by retrofitting its high-performance synthetic gear oil, Klübersynth GEM 4-320 N, into Barrel Cold Feed Extruder gearboxes. This smart substitution, requiring no hardware changes, delivered energy savings of 4-6 per cent, as validated by an internationally recognised energy audit firm under IPMVP – Option B protocols, aligned with
ISO 50015 standards.
Beyond energy efficiency, the retrofit significantly improved operational parameters:
- Lower thermal stress on equipment
- Extended lubricant drain intervals
- Reduction in CO2 emissions and operational costs
These benefits position Klübersynth GEM 4-320 N as a powerful enabler of sustainability goals in line with India’s Business Responsibility and Sustainability Reporting (BRSR) guidelines and global Net Zero commitments.
Verified sustainability, zero compromise
This retrofit case illustrates that meaningful environmental impact doesn’t always require capital-intensive overhauls. Klübersynth GEM 4-320 N demonstrated high performance in demanding operating environments, offering:
- Enhanced component protection
- Extended oil life under high loads
- Stable performance across fluctuating temperatures
By enabling quick wins in efficiency and sustainability without disrupting operations, Klüber reinforces its role as a trusted partner in India’s evolving industrial landscape.
Klüber wins EcoVadis Gold again
Further affirming its global leadership in responsible business practices, Klüber Lubrication has been awarded the EcoVadis Gold certification for the fourth consecutive year in 2025. This recognition places it in the top three per cent
of over 150,000 companies worldwide evaluated for environmental, ethical and sustainable procurement practices.
Klüber’s ongoing investments in R&D and product innovation reflect its commitment to providing data-backed, application-specific lubrication solutions that exceed industry expectations and support long-term sustainability goals.
A trusted industrial ally
Backed by 90+ years of tribology expertise and a global support network, Klüber Lubrication is helping customers transition toward a greener tomorrow. With Klübersynth GEM 4-320 N, tyre manufacturers can take measurable, low-risk steps to boost energy efficiency and regulatory alignment—proving that even the smallest change can spark a significant transformation.

Adani’s Strategic Emergence in India’s Cement Landscape

Precision in Motion: A Deep Dive into PowerBuild’s Core Gear Series

Driving Measurable Gains

Reshaping the Competitive Landscape

CCU testbeds in Tamil Nadu

Adani’s Strategic Emergence in India’s Cement Landscape

Precision in Motion: A Deep Dive into PowerBuild’s Core Gear Series

Driving Measurable Gains

Reshaping the Competitive Landscape
