Saurashtra Cement resolved frequent chute jams at its Gujarat plant by installing Martin® Typhoon Air Cannons, which significantly reduced downtime, manual labour, and safety risks. The solution improved operational efficiency, lowered costs, and enhanced worker safety, transforming the plant’s performance.

Solution: Martin® Typhoon Air Cannons

Industry: Cement

Location: Saurashtra Cement, Ranavav, Porbandar, Gujarat, India

Problem: In the bustling Saurashtra Cement Ltd plant in Ranavav, Gujarat, a relentless challenge emerged: chute jams disrupting operations every 3 to 4 hours, requiring arduous manual cleaning. This routine not only erodes operational hours but also incurs unnecessary costs. The dedicated workforce found itself trapped in a cycle of labour-intensive manual cleaning, giving rise to numerous safety risks. The operational team needed a solution to address the continuous chute blockages.

Air cannons prevent material build-up and minimise the need for manual cleaning.

Solution: The team at Saurashtra approached Martin’s expert team, who proposed a game-changing solution – an array of 10 Martin® Typhoon Air Cannons, each with a 70 litre capacity. Embracing this innovation, the plant management commissioned Martin to install Martin Typhoons to tackle the chute jamming challenge. The carefully timed compressed air bursts from these air cannons are designed to prevent material build-up and minimise the need for manual cleaning. This efficiency not only reduced downtime but also resulted in substantial cost savings and, most importantly improved health and safety for
the workforce.

Result: Implemented over the past year, the game-changing Martin® Air Cannons solution drastically reduced material buildups and blockages at the part of the plant. Manual interventions like poking and hammering are now relics of the past, replaced by the power of Martin’s innovation. The results exceeded expectations and in a short timespan the innovative Martin® Typhoon Air Cannons were a catalyst for a more efficient, cost-effective, and robust cement production process. Now the plant is seen as a beacon of efficiency and success, proving the transformative impact of the right solution.