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Typhoon air cannons unblock success in cement production

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Saurashtra Cement resolved frequent chute jams at its Gujarat plant by installing Martin® Typhoon Air Cannons, which significantly reduced downtime, manual labour, and safety risks. The solution improved operational efficiency, lowered costs, and enhanced worker safety, transforming the plant’s performance.

Solution: Martin® Typhoon Air Cannons

Industry: Cement

Location: Saurashtra Cement, Ranavav, Porbandar, Gujarat, India

Problem: In the bustling Saurashtra Cement Ltd plant in Ranavav, Gujarat, a relentless challenge emerged: chute jams disrupting operations every 3 to 4 hours, requiring arduous manual cleaning. This routine not only erodes operational hours but also incurs unnecessary costs. The dedicated workforce found itself trapped in a cycle of labour-intensive manual cleaning, giving rise to numerous safety risks. The operational team needed a solution to address the continuous chute blockages.

Air cannons prevent material build-up and minimise the need for manual cleaning.

Solution: The team at Saurashtra approached Martin’s expert team, who proposed a game-changing solution – an array of 10 Martin® Typhoon Air Cannons, each with a 70 litre capacity. Embracing this innovation, the plant management commissioned Martin to install Martin Typhoons to tackle the chute jamming challenge. The carefully timed compressed air bursts from these air cannons are designed to prevent material build-up and minimise the need for manual cleaning. This efficiency not only reduced downtime but also resulted in substantial cost savings and, most importantly improved health and safety for
the workforce.

Result: Implemented over the past year, the game-changing Martin® Air Cannons solution drastically reduced material buildups and blockages at the part of the plant. Manual interventions like poking and hammering are now relics of the past, replaced by the power of Martin’s innovation. The results exceeded expectations and in a short timespan the innovative Martin® Typhoon Air Cannons were a catalyst for a more efficient, cost-effective, and robust cement production process. Now the plant is seen as a beacon of efficiency and success, proving the transformative impact of the right solution.

Concrete

Nuvoco Vistas Reports Record Q2 EBITDA, Expands Capacity to 35 MTPA

Cement Major Nuvoco Posts Rs 3.71 bn EBITDA in Q2 FY26

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Nuvoco Vistas Corp. Ltd., one of India’s leading building materials companies, has reported its highest-ever second-quarter consolidated EBITDA of Rs 3.71 billion for Q2 FY26, reflecting an 8% year-on-year revenue growth to Rs 24.58 billion. Cement sales volume stood at 4.3 MMT during the quarter, driven by robust demand and a rising share of premium products, which reached an all-time high of 44%.

The company continued its deleveraging journey, reducing like-to-like net debt by Rs 10.09 billion year-on-year to Rs 34.92 billion. Commenting on the performance, Jayakumar Krishnaswamy, Managing Director, said, “Despite macro headwinds, disciplined execution and focus on premiumisation helped us achieve record performance. We remain confident in our structural growth trajectory.”

Nuvoco’s capacity expansion plans remain on track, with refurbishment of the Vadraj Cement facility progressing towards operationalisation by Q3 FY27. In addition, the company’s 4 MTPA phased expansion in eastern India, expected between December 2025 and March 2027, will raise its total cement capacity to 35 MTPA by FY27.

Reinforcing its sustainability credentials, Nuvoco continues to lead the sector with one of the lowest carbon emission intensities at 453.8 kg CO? per tonne of cementitious material.

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Jindal Stainless to Invest $150 Mn in Odisha Metal Recovery Plant

New Jajpur facility to double metal recovery capacity and cut emissions

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Jindal Stainless Limited has announced an investment of $150 million to build and operate a new wet milling plant in Jajpur, Odisha, aimed at doubling its capacity to recover metal from industrial waste. The project is being developed in partnership with Harsco Environmental under a 15-year agreement.

The facility will enable the recovery of valuable metals from slag and other waste materials, significantly improving resource efficiency and reducing environmental impact. The initiative aligns with Jindal Stainless’s sustainability roadmap, which focuses on circular economy practices and low-carbon operations.

In financial year 2025, the company reduced its carbon footprint by about 14 per cent through key decarbonisation initiatives, including commissioning India’s first green hydrogen plant for stainless steel production and setting up the country’s largest captive solar energy plant within a single industrial campus in Odisha.

Shares of Jindal Stainless rose 1.8 per cent to Rs 789.4 per share following the announcement, extending a 5 per cent gain over the past month.

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Vedanta gets CCI Approval for Rs 17,000 MnJaiprakash buyout

Acquisition marks Vedanta’s expansion into cement, real estate, and infra

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Vedanta Limited has received approval from the Competition Commission of India (CCI) to acquire Jaiprakash Associates Limited (JAL) for approximately Rs 17,000 million under the Insolvency and Bankruptcy Code (IBC) process. The move marks Vedanta’s strategic expansion beyond its core mining and metals portfolio into cement, real estate, and infrastructure sectors.

Once the flagship of the Jaypee Group, JAL has faced severe financial distress with creditors’ claims exceeding Rs 59,000 million. Vedanta emerged as the preferred bidder in a competitive auction, outbidding the Adani Group with an overall offer of Rs 17,000 million, equivalent to Rs 12,505 million in net present value terms. The payment structure involves an upfront settlement of around Rs 3,800 million, followed by annual instalments of Rs 2,500–3,000 million over five years.

The National Asset Reconstruction Company Limited (NARCL), which acquired the group’s stressed loans from a State Bank of India-led consortium, now leads the creditor committee. Lenders are expected to take a haircut of around 71 per cent based on Vedanta’s offer. Despite approvals for other bidders, Vedanta’s proposal stood out as the most viable resolution plan, paving the way for the company’s diversification into new business verticals.

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