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Weighing it Right

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Rakesh Valeja, Director, Thames Side Sensors India, talks about the crucial role that weighing equipment plays at every stage of the cement manufacturing process.

Thames Side Sensors India provides weighing electronics for the cement industry. When there is manufacturing, there is a requirement of measuring and packing. Measuring happens at different parts of the cement manufacturing process.
Their equipment starts measuring from 300g to 1000 tonne capacity, thus, it can accommodate any weighing application in the cement industry. When raw material comes in from the mines, there is a requirement of weight bridges. When limestone comes to plant on conveyor belts, load needs to be measured there. In the weigh feeder application, raw material is weighed and at the end when the end product is packed that, too, is weighed and packed in respective bags. From raw material to when final packaging is out, their equipment is used in the cement industry at every stage.
Their system is one of the most accurate weighing systems worldwide and they have a presence in over 70 countries globally. Speaking about accuracy, their systems’ outputs are better than the industry standard. They also give excellent warranty support and due to their confidence in their products, they give a 5-year warranty, which is the highest amongst all competition in the market. Their customers also have confidence in the company and have shown their trust in them by making repeat purchases.

Improving Efficiency
Following are some of the important aspects of the systems provided by Thames Side Sensors India:
Their equipment gives the best in class accuracy, which leads the customer to avoid any losses. In this way, they help cement manufacturers save cost. The life of the equipment is 15-20 years, which reduces the need to replace and thus, giving a good return on investment.
They provide equipment use training to their customers.
Automation and technology part is executed by OEM partners. As the company supplies their load measurers through OEM system integrators. The OEM partners supply their tech and the company’s system as part of their package. They work on the system to integrate and interface their technology with the company’s product, which makes it suitable for the cement manufacturers.
If there’s reduced spillage and life of the product is high, it reduces environment pollution, need for replacement and money saving. This money saved can be put into making better innovations that will benefit the environment.
During the installation of silos, they need to provide dummy load measuring equipment. However, multiple processes like welding etc., are happening at that time, and so, the original load measurers cannot be installed. However, the company has come up with a product that can sustain harsh conditions and shock, and will not lead to any discrepancy in its readings.
All their products fall under the International Organisation of Legal Metrology (OILM) code of standards. Only after the approval from this organisation, the products are released for market consumption. The company also has the highest standards of accuracy. In this way, it is a win-win for all the customers.
Thames Side Sensors India is getting to know more and more partners and competitors in the market as well as cement manufacturers and marking their footprint. The industry, too, getting to know them. They are currently working with some of the big names of the cement industry and would continue to do so.

ABOUT THE AUTHOR:
Rakesh Valeja, Director, Thames Side Sensors India,
is responsible for providing the overall direction to the company and planning activities for high-level management and clientele alike and ensuring that clients, shareholders, and employees are all satisfied with their experiences with the company.

Concrete

Lokesh Lays Stone For Rs 31 Billion Cement Unit In Kadapa

Line-2 expansion to make Kadapa a major cement hub

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Andhra Pradesh Education and IT Minister Nara Lokesh on Wednesday laid the foundation stone for the Line-2 expansion of Dalmia Bharat Cement at Chinnakomerla village in Mylavaram Mandal in Kadapa district. The project carries an investment of Rs 31 billion (bn) and is slated for completion by the third quarter of the financial year 2028. The expansion is intended to boost industrial growth and employment generation across the Rayalaseema region.

Once commissioned, the Kadapa facility will become Dalmia Bharat’s largest integrated cement manufacturing ecosystem in southern India, creating over 1,000 direct and indirect jobs and opening new business avenues for regional micro, small and medium enterprises and transport operators. Lokesh said the expansion signalled growing corporate confidence in the state and reflected the practical ease of doing business that secured repeat investment.

He placed the project within the government’s wider economic targets and recalled the Yuvagalam padayatra commitment to generate two million (mn) jobs within five years, noting that the state would cultivate talent while industry created opportunities. Lokesh highlighted Andhra Pradesh’s competitive pursuit of major manufacturing accounts, mentioning past successes and a personal initiative to engage global investors when persuading them to anchor expansion in the state.

The plant will leverage Kadapa’s abundant limestone reserves to scale production and sustainability. Clinker capacity is planned to rise from two point five million tonnes per annum (mn tpa) to six point one mn tpa, while overall cement output will increase from three point six mn tpa to nine point six mn tpa. The unit is designed to operate on over eighty per cent renewable energy and deploy waste heat recovery, zero liquid discharge, water recycling and advanced AI systems to optimise efficiency. Industries Minister TG Bharat, BC Welfare Minister S. Savitha and Jammalamadugu MLA C. Adinarayana Reddy attended the ceremony.

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Concrete

Cement Prices to Stay Flat in Q2 FY27 as Costs Squeeze Margins

HDFC Securities warns monsoon slowdown and higher fuel costs

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HDFC Securities has said the cement industry is unlikely to register a sequential increase in prices in Q2 FY27 as monsoon-related demand moderation coincides with rising fuel and packaging costs that will squeeze margins. The brokerage observed that price gains remained modest, with increases of two to three per cent quarter-on-quarter across regions, and noted subdued offtake in May with improvement in June as a delayed monsoon supported construction activity. The brokerage added that modest pricing gains so far have been insufficient to offset the input cost escalation.

The report stated that input cost pressures intensified in Q1 FY27 owing to the West Asia conflict, which pushed up coal and pet coke prices and is expected to keep fuel costs elevated, with a likely peak in Q2 FY27. It assessed that total variable costs, including packing, could rise by around Rs 150 per t quarter-on-quarter and that lower offtake and seasonal operating deleverage could further raise operating expenditure by about Rs 50 per t quarter-on-quarter.

Overall, cement prices were estimated to remain flat in Q2 FY27 as monsoon-led demand weakness offsets limited upside in realisation, and rising fuel costs alongside seasonal deleverage were expected to compress industry margins by over Rs 100 per t quarter-on-quarter to below Rs 880 per t. The brokerage indicated that the combined impact of energy inflation and higher packing expenditure would be the principal drivers of margin contraction in the near term. HDFC Securities projected a recovery in margins in H2 FY27 should the West Asia turmoil subside and energy and packing costs cool off.

The brokerage expressed optimism on long-term demand fundamentals and said improving realisation together with an anticipated cost cool-off should support a margin rebound from H2 FY27 onward, underpinning favourable industry prospects over the medium term. Its outlook rests on monsoon normalisation and a decline in imported fuel prices in the second half of the fiscal year.

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Concrete

Dalmia Bharat Begins Rs 31 Bn Green Cement Unit in Kadapa

New Andhra Pradesh plant to add 9.6 MTPA cement capacity by FY28

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Dalmia Bharat Limited recently laid the foundation stone for its second manufacturing unit at Kadapa in Andhra Pradesh. The company will invest Rs 31 billion in developing the next-generation integrated cement manufacturing facility.
The foundation-laying ceremony was attended by Nara Lokesh, Andhra Pradesh Minister for Information Technology, Electronics and Communications, Real-Time Governance and Human Resources Development, along with Puneet Dalmia, Managing Director and Chief Executive Officer, Dalmia Bharat, senior government officials and company representatives.
Scheduled to be commissioned by the third quarter of FY28, the Kadapa unit will become Dalmia Bharat’s largest integrated manufacturing facility in southern India. It will have a clinker production capacity of 6.1 million tonnes per annum and a cement manufacturing capacity of 9.6 million tonnes per annum.
The facility is designed to produce what the company describes as one of the world’s greenest cements. It is also expected to generate approximately 1,000 direct and indirect employment opportunities while supporting local MSMEs, transporters, contractors and service providers.
Lokesh said the investment reflected Dalmia Bharat’s confidence in Andhra Pradesh and aligned with the state’s objective of promoting sustainable industrialisation, job creation and technology-led economic growth.
Puneet Dalmia said the project represented the company’s long-term vision of developing low-carbon cement manufacturing assets. He added that the facility would establish new benchmarks in operational efficiency and sustainability while supporting India’s infrastructure and environmental goals.
Dalmia Bharat will also expand its regional community development programmes in education, healthcare, skill development and welfare through its DIKSHa and Gram Parivartan initiatives.
The company currently has an installed cement manufacturing capacity of 54.7 million tonnes across 19 manufacturing units in 12 states. It is also the first cement company globally to commit to the RE100, EP100 and EV100 initiatives.

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