Connect with us

Concrete

Moisture measurement in bulk solids including RMC

Published

on

Shares

Time Domain Refractometry (TDR) is a method used to measure the dielectric constant (water content) of a material.

Time Domain Refractometry (TDR) is a method used to measure the dielectric constant (water content) of a material. Metal conductors or rods are used as wave guides for the transmission of the TDR-signal. The device generates a high-frequency-pulse (up to 1GHz) which propagates along the wave guides at the speed near to light, generating an electromagnetic field around the probe. At the end of the wave guides, the pulse is reflected to its source. The resulting transit time from picoseconds to nanoseconds and dielectric constant provide an accurate measurement of moisture content. The moisture content is calculated inside the device and is available at standard analogue outputs.

IMKO, a German company, which part of the Endress+Hauser Group has developed a patented measuring method called TRIME® TDR method. With this technology it is possible to measure the transit time with a resolution of 3 picoseconds. The TRIME® TDR method has been successfully used more than 30 years in the process industry.

The TRIME® TDR -technique has an ideal measuring frequency between 600MHz and 1.2GHz and the measuring field penetrates deep into the material. The electromagnetic pulses generated in the TRIME device are high enough and constant for good resolution and accuracy of measurement. In addition, disturbing influences such as electrical conductivity have nearly no effect. Precise moisture can be measured in temperatures up to 120°C. TRIME® TDR technology is used in Solitrend product which helps to increase product quality and reduce energy efforts due to precise moisture measurement.

The senor used in Solitrend is in direct contact with the material. Calibration is a simple linear equation. Measurement field adapts itself to the shape of material and is quite large. It is also undisturbed by dripping water, air and dirt. The probes are extremely rugged for exceptionally long operational life. It also replaces time consuming lab analysis and manual sampling with continuous online measurement.

Both In line as well as portable probes measurements are available.

Application

  • The building industry. Moisture measurement in Ready Mix Concrete.
  • In line moisture content measurement in bulk material or goods like wood chips, pellets, animal food etc.
  • The glass and ceramics industry like silica sand, moulding sand, ceramics mass.
  • Food Industry. Malting plants, Corn, Sludge drying, Fluid bed dryers (inlet/outlet).

Limitations of other methods

Capacitance method – This method works with single measuring frequencies between 5-80MHz. The dielectric constant is influenced both by moisture and salinity. It is very difficult to distinguish between the two influences and precise moisture measurements are difficult to achieve.

Microwave method – The frequencies of microwave techniques are generally higher than 2GHz. This technique leads to loss in resolution and accuracy of measurement having negative influence on the readings.

Conductance or Resistance method – This method have very low measuring frequencies of about 4kHz. There is a strong influence of different salinity of the bulk material on the measurement. The difference in salinity is caused by different mineral contents temperature. Another problem of resistance method is the low penetration depth of the measuring field.

Near-Infrared method (NIR)-This method shows a very lower penetration depth and, therefore, considerable influences of material surface and thickness.

Scan the QR code for more information or write to us on info.in.sc@endress.com.

Continue Reading
Click to comment

Leave a Reply

Your email address will not be published. Required fields are marked *

Concrete

Cement industry to gain from new infrastructure spending

Published

on

By

Shares



As per a news report, Karan Adani, ACC Chair, has said that he expects the cement industry to benefit from the an anticipated US$2.2tn in new public infrastructure spending between 2025 and 2030. In a statement he said that ACC has crossed the 100Mt/yr cement capacity milestone in April 2025, propelling the company to get closer to its ambitious 140Mt/yr target by the 2028 financial year. The company’s capacity corresponds to 15 per cent of an all-India installed capacity of 686Mt/yr.

Image source:https://cementplantsupplier.com/cement-manufacturing/emerging-trends-in-cement-manufacturing-technology/

Continue Reading

Concrete

AI boom drives demand, says ACA

Published

on

By

Shares



The American Cement Association projects a nearly 1Mt annual increase in US cement demand over the next three years, driven by the surge in AI data centres. Consumption by data centres is expected to grow from 247,000 tonnes in 2025 to 860,000 tonnes by 2027. With over 5,400 AI data centres currently operating and numbers forecast to exceed 6,000 by 2027, the association cautions that regulatory hurdles and labour shortages may impact the industry’s ability to meet demand.

Image source:https://img-s-msn-com.akamaized.net/tenant/amp/entityid/AA1zOrih.img?w=2000&h=1362&m=4&q=79

Continue Reading

Concrete

GoldCrest Cement to build plant in India

Published

on

By

Shares



GoldCrest Cement will build a greenfield integrated plant with a 3.5Mt/yr clinker capacity and 4.5Mt/yr cement capacity. GoldCrest Cement appointed Humboldt Wedag India as engineering, procurement and construction contractor in March 2025 and targets completion by March 2027. It has signed a 40-year supply agreement with Gujarat Mineral Development Corporation for 150Mt of limestone from its upcoming Lakhpat Punrajpur mine in Gujarat.

Continue Reading

Trending News

SUBSCRIBE TO THE NEWSLETTER

 

Don't miss out on valuable insights and opportunities to connect with like minded professionals.

 


    This will close in 0 seconds

    This will close in 0 seconds