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Build More, Build Well, Build Right

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Without cement, there is no concrete, and without concrete, there can be no construction. No wonder then, that cement has become synonymous with concrete and construction, and has come to represent nation building. It is there quite befitting the key role that cement industry plays in the economy of our nation, that Indian Cement Review collaborated with a reputed Delhi-based management consulting firm called Kanvic Consulting, to bring out a well-researched report on the way forward for the industry in the longer term horizon. The report was released in Hyderabad on December 20, in a suitably grand event – the Bi-Annual ICR Cement Expo and Seminar. Very aptly titled "Building a New India – How the Cement Industry can envision its future to 2030", the report recommends that we must "Build More, Build Well and Build Right". The inherent message for the cement industry is not just growth (build more), neither only profitable growth (build well), but build right, meaning responsible growth.

The report goes on to make a few points in summary :

  • The Indian cement industry is key to building a new India
  • Indian cement has not realised its potential in the recent past
  • The future of Indian cement is bright
  • Indian cement industry’s Vision 2030: Building a New India
  • And, among the three elements of building a new India, we need to spend some more time on the exhortation "Build Right".

    While there can be no doubt that The Indian cement industry is the key to building a new India, and that it is not possible to build the infrastructure of the nation that will drive our economic growth, without cement, Vision 2030 for Indian cement industry cannot be realized without ensuring the environmental sustainability of the industry’s growth. Building right is not only good for the planet but it also makes sound business sense. The report recommends some of the usual pathways for building on the good work the industry has already done in sustainability, such as usage of alternate fuels and raw materials, investing in waste heat recovery wherever feasible, and increasing clinker substitution rates, the report makes some interesting suggestions around exploring carbon capture and storage, promoting concrete recycling, and most importantly, engaging more effectively with the civil society.

    To quote voluminously from the report, the cement industry contributes around 8 per cent of global carbon dioxide emissions making it the second largest industrial contributor. It is also the third largest industrial energy consumer, consuming 7 per cent of global industrial energy use. Therefore the industry is of particular importance to achieving India’s commitments to the Paris Agreement on Climate Change which comes into effect in 2020. The Indian cement industry is well placed to take on this challenge as it currently leads the world in energy efficiency. The average thermal energy consumption per ton of clinker in India is almost 15 per cent below the global average – ahead of both Europe and the US. It is also a pioneer in substituting CO2 intensive clinker with more sustainable alternatives like fly-ash. As a result, the average clinker-to-cement ratio in India has fallen from around 0.85 in 1990 to 0.71 in 2017-18 versus a global average of around 0.7520. As India strives to meet its obligations to reduce CO2 emissions and deliver environmentally sustainable growth the Indian cement industry can be a benchmark for other domestic industries and cement industry globally. By further playing a role in addressing local issues of air quality and waste management, the Indian cement industry can be a catalyst for greater sustainability across the construction sector.

    With this background, the ICR Awards jury acted in a very timely manner, to introduce for the first time in this edition of the Cement Awards, a special award for Cement Sustainability, which was given to honour top sustainable performance by cement companies in India.

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    Concrete

    Steel: Shielded or Strengthened?

    CW explores the impact of pro-steel policies on construction and infrastructure and identifies gaps that need to be addressed.

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    Going forward, domestic steel mills are targeting capacity expansion
    of nearly 40 per cent through till FY31, adding 80-85 mt, translating
    into an investment pipeline of $ 45-50 billion. So, Jhunjhunwala points
    out that continuing the safeguard duty will be vital to prevent a surge
    in imports and protect domestic prices from external shocks. While in
    FY26, the industry operating profit per tonne is expected to hold at
    around $ 108, similar to last year, the industry’s earnings must
    meaningfully improve from hereon to sustain large-scale investments.
    Else, domestic mills could experience a significant spike in industry
    leverage levels over the medium term, increasing their vulnerability to
    external macroeconomic shocks.(~$ 60/tonne) over the past one month,
    compressing the import parity discount to ~$ 23-25/tonne from previous
    highs of ~$ 70-90/tonne, adds Jhunjhunwala. With this, he says, “the
    industry can expect high resistance to further steel price increases.”

    Domestic HRC prices have increased by ~Rs 5,000/tonne
    “Aggressive
    capacity additions (~15 mt commissioned in FY25, with 5 mt more by
    FY26) have created a supply overhang, temporarily outpacing demand
    growth of ~11-12 mt,” he says…

    To read the full article Click Here

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    Price hikes, drop in input costs help cement industry to post positive margins: Care Ratings

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    Region-wise,the southern region comprises 35% of the total cement capacity, followed by thenorthern, eastern, western and central region comprising 20%, 18%, 14% and 13%of the capacity, respectively.

    The cement industry is expected to post positive margins on decent price hikes over the months, falling raw material prices and marked drop in overall production costs, said an analysis of Care Ratings.

    Wholesale and retail prices of cement have increased 11.9% and 12.4%, respectively, in the current financial year. As whole prices have remained elevated in most of the markets in the months of FY20, against the corresponding period of the previous year.

    Similarly, electricity and fuel cost have declined 11.9% during 9M FY20 due to drop in crude oil prices. Logistics costs, the biggest cost for cement industry, has also dropped 7.7% (selling and distribution) as the Railways extended the benefit of exemption from busy season surcharge. Moreover, the cost of raw materials, too, declined 5.1% given the price of limestone had fallen 11.3% in the same aforementioned period, the analysis said.

    According to Care Ratings, though the overall sales revenue has increased only 1.3%, against 16% growth in the year-ago period, the overall expenditure has declined 3.2% which has benefited the industry largely given the moderation in sales.

    Even though FY20 has been subdued in terms of production and demand, the fall in cost of production has still supported the cement industry by clocking in positive margins, the rating agency said.

    Cement demand is closely linked to the overall economic growth, particularly the housing and infrastructure sector. The cement sector will be seeing a sharp growth in volumes mainly due to increasing demand from affordable housing and other government infrastructure projects like roads, metros, airports, irrigation.

    The government’s newly introduced National Infrastructure Pipeline (NIP), with its target of becoming a $5-trillion economy by 2025, is a detailed road map focused on economic revival through infrastructure development.

    The NIP covers a gamut of sectors; rural and urban infrastructure and entails investments of Rs.102 lakh crore to be undertaken by the central government, state governments and the private sector. Of the total projects of the NIP, 42% are under implementation while 19% are under development, 31% are at the conceptual stage and 8% are yet to be classified.

    The sectors that will be of focus will be roads, railways, power (renewable and conventional), irrigation and urban infrastructure. These sectors together account for 79% of the proposed investments in six years to 2025. Given the government’s thrust on infrastructure creation, it is likely to benefit the cement industry going forward.

    Similarly, the Pradhan Mantri Awaas Yojana, aimed at providing affordable housing, will be a strong driver to lift cement demand. Prices have started correcting Q4 FY20 onwards due to revival in demand of the commodity, the agency said in its analysis.

    Industry’s sales revenue has grown at a CAGR of 7.3% during FY15-19 but has grown only 1.3% in the current financial year. Tepid demand throughout the country in the first half of the year has led to the contraction of sales revenue. Fall in the total expenditure of cement firms had aided in improving the operating profit and net profit margins of the industry (OPM was 15.2 during 9M FY19 and NPM was 3.1 during 9M FY19). Interest coverage ratio, too, has improved on an overall basis (ICR was 3.3 during 9M FY19).

    According to Cement Manufacturers Association, India accounts for over 8% of the overall global installed capacity. Region-wise, the southern region comprises 35% of the total cement capacity, followed by the northern, eastern, western and central region comprising 20%, 18%, 14% and 13% of the capacity, respectively.

    Installed capacity of domestic cement makers has increased at a CAGR of 4.9% during FY16-20. Manufacturers have been able to maintain a capacity utilisation rate above 65% in the past quinquennium. In the current financial year due to the prolonged rains in many parts of the country, the capacity utilisation rate has fallen from 70% during FY19 to 66% currently (YTD).

    Source:moneycontrol.com

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    Wonder Cement shows journey of cement with new campaign

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    The campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV…

    ETBrandEquity

    Cement manufacturing company Wonder Cement, has announced the launch of a digital campaign ‘Har Raah Mein Wonder Hai’. The campaign has been designed specifically to run on platforms such as Instagram, Facebook and YouTube.

    #HarRaahMeinWonderHai is a one-minute video, designed and conceptualised by its digital media partner Triature Digital Marketing and Technologies Pvt Ltd. The entire journey of the cement brand from leaving the factory, going through various weather conditions and witnessing the beauty of nature and wonders through the way until it reaches the destination i.e., to the consumer is very intriguing and the brand has tried to showcase the same with the film.

    Sanjay Joshi, executive director, Wonder Cement, said, "Cement as a product poses a unique marketing challenge. Most consumers will build their homes once and therefore buy cement once in a lifetime. It is critical for a cement company to connect with their consumers emotionally. As a part of our communication strategy, it is our endeavor to reach out to a large audience of this country through digital. Wonder Cement always a pioneer in digital, with the launch of our IGTV campaign #HarRahMeinWonderHai, is the first brand in the cement category to venture into this space. Through this campaign, we have captured the emotional journey of a cement bag through its own perspective and depicted what it takes to lay the foundation of one’s dreams and turn them into reality."

    The story begins with a family performing the bhoomi poojan of their new plot. It is the place where they are investing their life-long earnings; and planning to build a dream house for the family and children. The family believes in the tradition of having a ‘perfect shuruaat’ (perfect beginning) for their future dream house. The video later highlights the process of construction and in sequence it is emphasising the value of ‘Perfect Shuruaat’ through the eyes of a cement bag.

    Tarun Singh Chauhan, management advisor and brand consultant, Wonder Cement, said, "Our objective with this campaign was to show that the cement produced at the Wonder Cement plant speaks for itself, its quality, trust and most of all perfection. The only way this was possible was to take the perspective of a cement bag and showing its journey of perfection from beginning till the end."

    According to the company, the campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV. No other brand in this category has created content specific to the platform.

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