Economy & Market

A paradigm shift could happen in kilns

Published

7 years ago

December 31, 2017

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Mogens Fons, Managing Director, Fons Technology International

What products do you propose to showcase in India?
We are focusing on the clinker cooler, which is an important equipment when determining the overall fuel consumption of the pyro line because it recuperates heat of the clinker coming from kiln to the cooler.

In India, we are also focusing on fuel efficiency, especially since I believe that retrofitting work will pick up here, where we replace a clinker cooler in an existing plant.

Do not forget that 7 per cent of all the world’s fossil fuels are consumed by cement plants, and, therefore, they play a significant role in releasing carbon emissions. As technology evolves, we are witnessing a lot of disruptions happening across industries. What changes can we expect in the cement business?
A paradigm shift could happen in kilns. That means, some other equipment might replace the rotary kiln in future. Also, the vertical mills are getting bigger. A higher capacity cement plant will have vertical mills of an enormous size.

How do you see the cement industry globally evolving in the coming years?
We will focus on is what we call filter-to-filter technology. We sold two coolers from our head office in Turkey produced in our manufacturing facility there and then shipped to China. This is a significant achievement for us. China is closing down lot of its smaller cement plants as it has an overcapacity. We would like to examine the pyro process at their plants for upgrade. At time we may even recommend the addition of a pre-heater. We might also make changes to the cooler kiln seals to increase productivity. We will replace the old planetary cooler with Fons Delta Cooler for better heat recuperation. Improving capacity at existing plants is going to be our future business.

You have also indicated that you see lot of fabrication work happening in India.
Yes, I can say that as a first step we can do some fabrication work here. Looking at different possibilities in that area shouldn’t be a problem. While doing a retrofit job, a client might tell us that though he is manufacturing 2,000 tonne clinker daily presently, he would like to jump to the next level. Since the area inside the casing might not be enough, we can help extend it through our local partner.

How does India compare to China?
From 2005 to 2008, China opened a new cement plant every third day or 100 plants per year, of mostly 5,500 tpd each. But China has a different political system. They can just take a decision and then go about implementing it. Now India too want to make things move fast.

I am sure that will happen, but gradually. With your population and your present prime minister, the conditions are right.

What would you cite as the most important challenge?
In India, first the quality of education needs to come up at all different levels, and that is happening but the population is huge. India has a lot of potential, but if you do not know your mathematics, physics and chemistry, then how can to challenge your colleagues, your boss or us as supplier – in order to evaluate the soundness of a solution that we are offering you. But India has also an advantage since there is no language problem here.

Concrete

15th Cement EXPO: A Step Forward in Cement Innovation

Published

3 weeks ago

January 17, 2025

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Mumbai

Following the immense success of the 14th Cement EXPO, held on December 14-15, 2023, at the Manekshaw Centre, New Delhi, the next edition of this premier event is set to take place in March 2025. The 15th Cement EXPO will be hosted at Yashobhoomi, Delhi, on 12th and 13th November 2025.

Meanwhile, the Cement Expo Forum 2025 is scheduled for 5th and 6th March 2025 at Taj Krishna in Hyderabad. This exciting 3-in-1 event, organised by FIRST Construction Council (FCC) and Indian Cement Review (ICR), will bring together industry leaders, innovators, and stakeholders to discuss the future of the cement sector.

Building on the Success of the 14th Cement EXPO

The 14th Cement EXPO was widely praised for its strong participation, attracting over 1,500 senior managers and decision-makers from across the cement industry. The event was inaugurated by Dr. Vibha Dhawan, Director General of TERI, and Ali Emir Adiguzel, Founder and Director of the World Cement Association, alongside Pratap Padode, Founder of FIRST Construction Council (FCC). The two-tiered exhibition space featured cutting-edge products and innovations from top companies within the cement industry’s supply chain.

The event also garnered significant support from key government bodies, including the Ministry of Road Transport and Highways, Government e-Marketplace (GeM), and the Department for Promotion of Industry and Internal Trade (DPIIT), Ministry of Commerce and Industry, Government of India (GoI).

Recognition and Excellence in the Cement Industry

The 7th Indian Cement Review Awards celebrated excellence by presenting awards to 11 companies in various categories, recognising their contributions to growth and innovation within the industry. Notably, Parth Jindal, Managing Director of JSW Cement, was honoured with the prestigious Indian Cement Review – Person of the Year Award 2023. Meanwhile, Vinita Singhania, Vice Chairman and Managing Director of JK Lakshmi Cement Ltd, received the Lifetime Achievement Award for her outstanding leadership and contributions to the sector.

A Vision for Sustainability

With the theme of “Driving Sustainability Through Technology,” the 9th Indian Cement Review Conference hosted thought-provoking discussions and presentations, highlighting the industry’s commitment to adopting innovative, sustainable practices. The conference served as a platform for dialogue on the latest technological advancements aimed at transforming the cement sector, addressing key challenges, and fostering growth.

What to Expect from Cement EXPO 2025

The 15th Cement EXPO, along with the 10th Indian Cement Review Conference and the 8th Indian Cement Review Awards, is set to be even bigger and more impactful than the 2023 edition. With an expanded exhibition space, greater participation, and more in-depth discussions, the 2025 event will continue to drive the industry forward. This 3-in-1 event promises to be a pivotal moment in the ongoing transformation of the cement sector.

As the industry evolves, the 15th Cement EXPO 2025 will serve as a crucial platform for showcasing innovations, discussing emerging trends, and forging new partnerships to shape the future of cement and construction.

For more details:

Cement Expo Forum 2025: https://cementexpo.in/forum

15^th Cement Expo 2025: https://cementexpo.in/

FOR CONFERENCE SPONSORSHIPS

Sheetal Talreja

Mob: +91 842 2874 030

Email: sheetal@IndianCementReview.com

FOR EXHIBITION/SPONSORSHIPS

Sujoy Gomes

Mob: +91 865 7795 881

Email: Sujoy.g@ASAPPinfoGlobal.com

FOR SPONSORSHIPS

Ratan Rajbhar

Mob: +91 842 2874 021

Email: ratan.r@ASAPPinfoGlobal.com

Concrete

Construction sector growth slows to 8-10% for FY2025: ICRA

Published

3 weeks ago

January 15, 2025

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The revenue growth for construction companies in FY2025 is projected at 8-10 per cent, down from the earlier estimate of 12-15 per cent, according to ICRA. This marks the slowest growth in three years, driven by factors such as the Model Code of Conduct in Q1, prolonged monsoons, and milestone-based billing in Q2, particularly affecting road-focused players.
ICRA’s analysis of 19 companies with a combined turnover of Rs.1.28 trillion in FY2024 shows modest revenue growth of 1.5 per cent YoY in H1 FY2025. While execution is expected to improve in H2, FY2025 growth remains below the historical CAGR of ~15 per cent (FY2018-FY2024).
Order inflows in urban transport, water and sewage projects are healthy, but road-focused entities face challenges due to muted inflows and high competition. Operating margins are projected to remain range-bound at 10.5-11 per cent, with debt levels rising to manage working capital needs, though debt coverage metrics remain stable.

Concrete

SANY India expands Pune factory to boost production capacity

Published

3 weeks ago

January 15, 2025

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SANY India inaugurated a cutting-edge factory expansion at its 90-acre Pune facility, elevating its production capacity to over 14,000 units annually, alongside a robust fabrication capacity of 100,000 metric tonnes.

The advanced facility reinforces SANY’s commitment to ‘Make in India’ by enhancing localised manufacturing and supporting global exports. Chairman Xiang Wenbo highlighted the strategic importance of India as a global hub, while Vice Chairman Deepak Garg emphasised the expansion’s role in driving innovation and infrastructure development. This investment enhances efficiency, reduces timelines, and strengthens SANY’s leadership in the construction equipment sector.