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Cement Industry needs a Strategic Plan

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Issue after issue, month after month, we discuss the market situation for the cement sector, and report on demand growth statistics, to the extent these are available. For quite some time now, expectations of a recovery of demand are mounting, what with all the talk about heightened activity levels in housing, infrastructure and smart cities. With all that talk, or in spite of all the hype, cement production in the first five months of this fiscal fell 3.2 per cent to 117 million tonnes (MT) against 121 MT in the same period last year, according to official DIPP figures. One could argue, that the widespread and successful monsoon across the country adversely impacted demand in August and September resulting in this fall in demand. However, now that the October IIP numbers have been released, we have on record that cement has further dropped by 2.7 per cent in this October vis a vis previous year same month, and that is a cause of serious concern.

It is however, a somewhat different matter, that in spite of a consistently lackadaisical demand growth performance of the industry, and even in the face of weakening demand pull, cement prices were seen to be stable in general, falling sometimes in some regions, but making up and covering ground soon thereafter. This happened as cement players tried to increase and hold on to prices across regions as they tried to pass on rising costs to consumers to protect their margins. Among key raw materials, pet coke prices increased 12-15 per cent in the second quarter of this fiscal. Power and fuel cost also registered a substantial rise due to increase in coal prices. As if on cue, diesel prices also moved up by 6-7 per cent, impacting the freight expenses. In the face of all these hikes in costs, and in the face of an indifferent market, it was remarkable that the industry’s profitability did not take a tumble.

For the current financial year FY2018, ICRA now forecasts a token 1 per cent growth of cement demand, which sounds eerily similar to what we have maintained in these columns in our previous issues. Following up on a negative growth of 1 per cent reported in FY2017 (last financial year), we are now looking at two successive years of stagnation of cement industry.

Looking beyond these monthly, quarterly or even annual ups and downs, the cement industry needs to formulate longer term strategies to promote consumption of cement, and in doing this, it has to be able to involve the government into it, such that regulatory support is also available for implementation of such a long term plan.

Something similar used to happen under the aegis of the erstwhile Planning Commission, in the shape of sectoral inputs into the 5-Year Plans, but those are history now. We recently saw the instance of National Steel Policy which set an ambitious goal of tripling capacity to 300 MT by 2030-31, and achieving a per capita steel consumption of 158 kg up from current 61kg. Such a plan would entail investments of at least Rs 10 Lakh crore across the steel value chain, upstream and downstream. We need a similar master plan for cement, say, a "National Cement Policy", which would envisage lifting our per capita cement consumption to the levels of 800-1,000 kg. Most important element of that plan will have to think through actions by all stakeholders for promoting cement consumption in India.

Regrettably, we are sorely missing one such national cement strategy 2030, even as we are too much preoccupied with the transients of the market!

Sumit Banerjee Chairman, Editorial Advisory Board

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Concrete

Cement industry to gain from new infrastructure spending

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As per a news report, Karan Adani, ACC Chair, has said that he expects the cement industry to benefit from the an anticipated US$2.2tn in new public infrastructure spending between 2025 and 2030. In a statement he said that ACC has crossed the 100Mt/yr cement capacity milestone in April 2025, propelling the company to get closer to its ambitious 140Mt/yr target by the 2028 financial year. The company’s capacity corresponds to 15 per cent of an all-India installed capacity of 686Mt/yr.

Image source:https://cementplantsupplier.com/cement-manufacturing/emerging-trends-in-cement-manufacturing-technology/

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Concrete

AI boom drives demand, says ACA

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The American Cement Association projects a nearly 1Mt annual increase in US cement demand over the next three years, driven by the surge in AI data centres. Consumption by data centres is expected to grow from 247,000 tonnes in 2025 to 860,000 tonnes by 2027. With over 5,400 AI data centres currently operating and numbers forecast to exceed 6,000 by 2027, the association cautions that regulatory hurdles and labour shortages may impact the industry’s ability to meet demand.

Image source:https://img-s-msn-com.akamaized.net/tenant/amp/entityid/AA1zOrih.img?w=2000&h=1362&m=4&q=79

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Concrete

GoldCrest Cement to build plant in India

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GoldCrest Cement will build a greenfield integrated plant with a 3.5Mt/yr clinker capacity and 4.5Mt/yr cement capacity. GoldCrest Cement appointed Humboldt Wedag India as engineering, procurement and construction contractor in March 2025 and targets completion by March 2027. It has signed a 40-year supply agreement with Gujarat Mineral Development Corporation for 150Mt of limestone from its upcoming Lakhpat Punrajpur mine in Gujarat.

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