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Lack of coal availability is a major challenge

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Puneet Dalmia, Managing Director, Dalmia CementThe year 2012, has been a year of consolidation for Dalmia Cement since earlier the company acquired Calcom Cement and now by obtaining a 100 per cent stake in Adhunik Cement for Rs. 560 crore, the company has become one of the largest cement producers in North India. Puneet Dalmia, Managing Director, Dalmia Cement, talks to ICR about his views on the current scenario of the cement industry, sustainability initiatives and their future plans.What is your view on the current scenario of the cement industry?I maintain a positive and optimistic view. Cement has a compelling play and as the industry modernises, adopting efficiencies of scale as well as sustainability practices, it will reinforce its position in context of a growing economy. The past few months have been a mixed bag. Indian cement industry added 30 mt of capacities annually over FY09-12 which also coincided with a period of modest demand growth of 19 mt/year. However, industry utilisation declined from 100 per cent in FY08 to a historic low of 77 per cent in FY12. Currently there is a visibility of moderate capacity addition over FY13-15 and demand is also expected to improve aided by a low base, pre-election investments, steady growth in housing (particularly rural).Resultant utilisation rates in that case would witness a steady improvement and even in the event of a demand disappointment, utilisation rates are unlikely to go down any further now. Despite capacity surpluses, cement prices remained fairly buoyant in the past few years, mainly due to acute cost pressures and delay in new additions. All India demand has improved to 8 per cent Y-o-Y for the half year ended on 30th September, 2012 whereas demand growth for H1FY12 was just 4 per cent vs H1FY11. All India prices has shown a significant growth of 11 per cent in FY12 as compared to previous year.The demand for cement in the market is low, then why does the industry depend on consolidation?In the past decade, the Indian cement industry has witnessed significant mergers and acquisitions. In periods of high growth, large foreign players acquired regional players to increase their market share and establish pan-India presence through the inorganic route of acquiring small and regional players. Consolidation in the cement industry has advantages: it reduces fragmentation of capacities and boosts competitive pressures. Offers better opportunity to create economies of scale which helps in rationalizing prices. After consolidation, companies enjoy a better cost structure. Finally, financial strengths of the acquiring companies could help rescue assets which are loss making at present. The long-term demand for cement would be supported by a rise in demand for residential and commercial space, large investments planned in the infrastructure sector and government expenditure under various schemes. With market demand for cement expected to grow over 9 per cent in the next two years, increase in prices is a huge concern. Thus, consolidation may help in stabilising prices.A lot of standalone cement companies in South are quitting the region. Any plans to tie up with anyone them?We do not have specific plans at present.Any strategic importance of geographical location of the cement plant.
A cement plant has to be located close to mines and markets. Our plants are located close to the sources of raw materials. This offers advantage by keeping freight and logistics costs low, while creating efficiencies of scale.How does the company keep in pace with the latest technology at the cement manufacturing plant.For over 75 years we have consistently demonstrated exceptional quality, innovation and best practices. These in turn have fostered strong customer and dealer relationships on the one hand while enabling us to implement and enhance sustainability and operational efficiencies on the other. Some of the operational improvement measures taken by Dalmia Cements units plants are measures to improve run factors, emphasis on condition monitoring and preventive maintenance, focus on quality of products, systems and procedures, proactive thermal and electrical energy management, development of individual skills and team culture and adherence to safety standards and environmental sustainability. The Dalmia Research Centre (DCR) for cement and concrete is a landmark in the industry.We would also like to know about a few sustainability initiatives taken by the company and how important according to you is it important for a country
We have been working relentlessly towards the goal of reducing emissions of Green House Gases (GHG) and are currently in the process of becoming a member of the Cement Sustainability Initative (CSI) we will achieve full membership at the end of three years. CSI provides thought leadership for cement industry and provides a framework to follow and adopt sustainable initiatives. CSI has provided three bottom line metrics to minimise carbon emissions: economic prosperity, environmental stewardship and social responsibility. Dalmia Cement has adopted technologies to recycle. This technology allows the allow use of alternate fuels by use of industrial and domestic wastes, discarded tyres, plastics, textiles and waste paper and other residues. 2012 saw us initiating work on Alternate Fuel and Raw Materials (AFR) to increase sustainability across our operations. To strengthen operational efficiencies, we also increased the usage of pet coke and adopted high moisture coal to optimise fuel usage at our plants. These measures will have a positive impact on reducing variable cost, making us a leaner and more efficient organisation.What are the measures taken by the company to maintain the standards of the quality of cement produced?As a company, Dalmia Cement is committed to maintaining the quality of cement produced. All our plants have state-of-the-art technologies which operate at the benchmarking parameters. We have continuous ambient air monitoring stations in all of our plants. Some of the major systems in place to control air pollution are bag house for raw mill, kiln,cement mills and stacks, localised cyclone dust collector at all transfer points, environment-friendly covered storage systems for all bulk materials, we have robust water management system in place.What are the greatest challenges faced by the cement industry today?
Lack of coal availability is a major challenge facing the industry. At the same time, expansion is often delayed due to involvement of multiple stakeholders and a series of environmental clearances. Green-field expansion is tough and land acquisition is a big issue for the industry. Also, the rising costs and inadequate supply of key raw materials like limestone, coal, fly ash and slag besides mounting road and rail freights are a few other challenges.

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Price hikes, drop in input costs help cement industry to post positive margins: Care Ratings

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Region-wise,the southern region comprises 35% of the total cement capacity, followed by thenorthern, eastern, western and central region comprising 20%, 18%, 14% and 13%of the capacity, respectively.

The cement industry is expected to post positive margins on decent price hikes over the months, falling raw material prices and marked drop in overall production costs, said an analysis of Care Ratings.

Wholesale and retail prices of cement have increased 11.9% and 12.4%, respectively, in the current financial year. As whole prices have remained elevated in most of the markets in the months of FY20, against the corresponding period of the previous year.

Similarly, electricity and fuel cost have declined 11.9% during 9M FY20 due to drop in crude oil prices. Logistics costs, the biggest cost for cement industry, has also dropped 7.7% (selling and distribution) as the Railways extended the benefit of exemption from busy season surcharge. Moreover, the cost of raw materials, too, declined 5.1% given the price of limestone had fallen 11.3% in the same aforementioned period, the analysis said.

According to Care Ratings, though the overall sales revenue has increased only 1.3%, against 16% growth in the year-ago period, the overall expenditure has declined 3.2% which has benefited the industry largely given the moderation in sales.

Even though FY20 has been subdued in terms of production and demand, the fall in cost of production has still supported the cement industry by clocking in positive margins, the rating agency said.

Cement demand is closely linked to the overall economic growth, particularly the housing and infrastructure sector. The cement sector will be seeing a sharp growth in volumes mainly due to increasing demand from affordable housing and other government infrastructure projects like roads, metros, airports, irrigation.

The government’s newly introduced National Infrastructure Pipeline (NIP), with its target of becoming a $5-trillion economy by 2025, is a detailed road map focused on economic revival through infrastructure development.

The NIP covers a gamut of sectors; rural and urban infrastructure and entails investments of Rs.102 lakh crore to be undertaken by the central government, state governments and the private sector. Of the total projects of the NIP, 42% are under implementation while 19% are under development, 31% are at the conceptual stage and 8% are yet to be classified.

The sectors that will be of focus will be roads, railways, power (renewable and conventional), irrigation and urban infrastructure. These sectors together account for 79% of the proposed investments in six years to 2025. Given the government’s thrust on infrastructure creation, it is likely to benefit the cement industry going forward.

Similarly, the Pradhan Mantri Awaas Yojana, aimed at providing affordable housing, will be a strong driver to lift cement demand. Prices have started correcting Q4 FY20 onwards due to revival in demand of the commodity, the agency said in its analysis.

Industry’s sales revenue has grown at a CAGR of 7.3% during FY15-19 but has grown only 1.3% in the current financial year. Tepid demand throughout the country in the first half of the year has led to the contraction of sales revenue. Fall in the total expenditure of cement firms had aided in improving the operating profit and net profit margins of the industry (OPM was 15.2 during 9M FY19 and NPM was 3.1 during 9M FY19). Interest coverage ratio, too, has improved on an overall basis (ICR was 3.3 during 9M FY19).

According to Cement Manufacturers Association, India accounts for over 8% of the overall global installed capacity. Region-wise, the southern region comprises 35% of the total cement capacity, followed by the northern, eastern, western and central region comprising 20%, 18%, 14% and 13% of the capacity, respectively.

Installed capacity of domestic cement makers has increased at a CAGR of 4.9% during FY16-20. Manufacturers have been able to maintain a capacity utilisation rate above 65% in the past quinquennium. In the current financial year due to the prolonged rains in many parts of the country, the capacity utilisation rate has fallen from 70% during FY19 to 66% currently (YTD).

Source:moneycontrol.com

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Wonder Cement shows journey of cement with new campaign

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The campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV…

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Cement manufacturing company Wonder Cement, has announced the launch of a digital campaign ‘Har Raah Mein Wonder Hai’. The campaign has been designed specifically to run on platforms such as Instagram, Facebook and YouTube.

#HarRaahMeinWonderHai is a one-minute video, designed and conceptualised by its digital media partner Triature Digital Marketing and Technologies Pvt Ltd. The entire journey of the cement brand from leaving the factory, going through various weather conditions and witnessing the beauty of nature and wonders through the way until it reaches the destination i.e., to the consumer is very intriguing and the brand has tried to showcase the same with the film.

Sanjay Joshi, executive director, Wonder Cement, said, "Cement as a product poses a unique marketing challenge. Most consumers will build their homes once and therefore buy cement once in a lifetime. It is critical for a cement company to connect with their consumers emotionally. As a part of our communication strategy, it is our endeavor to reach out to a large audience of this country through digital. Wonder Cement always a pioneer in digital, with the launch of our IGTV campaign #HarRahMeinWonderHai, is the first brand in the cement category to venture into this space. Through this campaign, we have captured the emotional journey of a cement bag through its own perspective and depicted what it takes to lay the foundation of one’s dreams and turn them into reality."

The story begins with a family performing the bhoomi poojan of their new plot. It is the place where they are investing their life-long earnings; and planning to build a dream house for the family and children. The family believes in the tradition of having a ‘perfect shuruaat’ (perfect beginning) for their future dream house. The video later highlights the process of construction and in sequence it is emphasising the value of ‘Perfect Shuruaat’ through the eyes of a cement bag.

Tarun Singh Chauhan, management advisor and brand consultant, Wonder Cement, said, "Our objective with this campaign was to show that the cement produced at the Wonder Cement plant speaks for itself, its quality, trust and most of all perfection. The only way this was possible was to take the perspective of a cement bag and showing its journey of perfection from beginning till the end."

According to the company, the campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV. No other brand in this category has created content specific to the platform.

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In spite of company’s optimism, demand weakness in cement is seen in the 4% y-o-y drop in sales volume. (Reuters)

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Cost cuts and better realizations save? the ?day ?for ?UltraTech Cement, Updated: 27 Jan 2020, Vatsala Kamat from Live Mint

Lower cost of energy and logistics helped Ebitda per tonne rise by about 29% in Q3
Premiumization of acquired brands, synergistic?operations hold promise for future profit growth Topics

UltraTech Cement
India’s largest cement producer UltraTech Cement Ltd turned out a bittersweet show in the December quarter. A sharp drop in fuel costs and higher realizations helped drive profit growth. But the inherent demand weakness was evident in the sales volumes drop during the quarter.

Better realizations during the December quarter, in spite of the 4% year-on-year volume decline, minimized the pain. Net stand-alone revenue fell by 2.6% to ?9,981.8 crore.

But as pointed out earlier, lower costs on most fronts helped profitability. The chart alongside shows the sharp drop in energy costs led by lower petcoke prices, lower fuel consumption and higher use of green power. Logistics costs, too, fell due to lower railway freight charges and synergies from the acquired assets. These savings helped offset the increase in raw material costs.

The upshot: Q3 Ebitda (earnings before interest, tax, depreciation and amortization) of about ?990 per tonne was 29% higher from a year ago. The jump in profit on a per tonne basis was more or less along expected lines, given the increase in realizations. "Besides, the reduction in net debt by about ?2,000 crore is a key positive," said Binod Modi, analyst at Reliance Securities Ltd.

Graphic by Santosh Sharma/Mint
What also impressed analysts is the nimble-footed integration of the recently merged cement assets of Nathdwara and Century, which was a concern on the Street.

Kunal Shah, analyst (institutional equities) at Yes Securities (India) Ltd, said: "The company has proved its ability of asset integration. Century’s cement assets were ramped up to 79% capacity utilization in December, even as they operated Nathdwara generating an Ebitda of ?1,500 per tonne."

Looks like the demand weakness mirrored in weak sales during the quarter was masked by the deft integration and synergies derived from these acquired assets. This drove UltraTech’s stock up by 2.6% to ?4,643 after the Q3 results were declared on Friday.

Brand transition from Century to UltraTech, which is 55% complete, is likely to touch 80% by September 2020. A report by Jefferies India Pvt. Ltd highlights that the Ebitda per tonne for premium brands is about ?5-10 higher per bag than the average (A cement bag weighs 50kg). Of course, with competition increasing in the arena, it remains to be seen how brand premiumization in the cement industry will pan out. UltraTech Cement scores well among peers here.

However, there are road bumps ahead for the cement sector and for UltraTech. Falling gross domestic product growth, fiscal slippages and lower budgetary allocation to infrastructure sector are making industry houses jittery on growth. Although UltraTech’s management is confident that cement demand is looking up, sustainability and pricing power remains a worry for the near term.

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