Economy & Market

Dalmia Cement has played a major role in infrastructure development

Published

13 years ago

May 31, 2012

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V P Sharma, COO, Dalmia Bharat Group

As the Chief Operating Officer for the cement business of Dalmia Bharat Group, what measures have you implemented to increase productivity and plant efficiency?In Dalmia cement, I have been instrumental in stabilising the operations of our new plants at Ariyalur and Kadappa of 2.5 million tonnes capacity. Some of the operational improvement measures are improved run factor, emphasis on condition monitoring and preventive maintenance, focus on quality of products, systems and procedures, proactive energy management in thermal as well electrical, develop individual skills and team culture and bring out the culture of safe working and environmentHow many plants Dalmia Cement is operating presently? What are the technological advancements you have recently observed in the cement business?
We are having three cement plants in South India with the total cement capacity of 9 million tonnes. Some of the major technological advancements in the cement industry are robotic quality controller, energy saving equipment like VFD for LT, HT equipments, higher efficiency, low pressure pre-heater cyclones and CCTV at all operating equipments.What environmental protection measures have been adopted to reduce air and water pollution from your cement plants? What are the ‘green’ initiatives taken by Dalmia in the cement production process?As a company, we are very much committed for the upcoming of the environment. All our plants are of state of the art technologies, which operate at the benchmarking parameters. We have continuous air ambient monitoring station in all of our plants and the periodical reports are getting submitted to the statutory bodies. Some of the major systems in place to control air pollution are bag house for raw mill, kiln, cement mills and stacks, localised cyclone dust collector at all transfer points, environment-friendly covered storage systems for all bulk materials, we have robust water management system in place. To conserve the precious water, we have initiated the following activities at our plants, captive power plant rejected water is being used for cement manufacturing process by which we are able to recycle significant quantity of water in the system, roof water harvesting system installed in all the buildings to conserve water, sewage treatment system at all our locations to recycle the water which is getting used for plantation purposes and mine pit water harvesting for plant operations. Some of the other major green initiatives undertaken by the company are extensive program taken on alternate fuel like MSW, hazardous and non hazardous material to replace fossil fuels, manufacturing blended cement by using fly ash.To support the global action on climate change and exemplifying our commitment to sustainable development; DCBL filed membership application to cement sustainability initiative (CSI). DCBL is the third Indian cement company to enroll for this prestigious membership.Dalmia Cement claims to be pioneer in super speciality cement manufacturing. What role does the super speciality cement play in infrastructure development?Dalmia Cement has played a major role in infrastructure development over the years in terms of manufacturing special cement for special applications like oil wells, airports, dams, bridges, railway sleepers, etc.Oil well Cement (OWC): We are one of the largest producers of Oil well cement and supplies to the major oil companies in India. It is used for cementing the walls of ‘on-shore’ and ‘off-shore’ oil wells. Also, Dalmia Cement was the first in India to get API Class ‘G’ certification (1984) for OWC.Railway Sleeper cement: This special cement has been produced as per the specifications of Indian railways for manufacturing concrete sleeper and this is a replacement for the wooden railway sleepers for Hi-Speed trains.Airstrip cement: The Company developed this special cement which helps in designing high impact and abrasion resistant concrete necessary for modern air strips.Sulphur resistant cement: This cement is being used in projects that are exposed to high amount of sulphates. This cement also finds application in constructions that are in direct contact with clay soil, which contains a large amount of sulphate salt, such as foundations and pillars.What kind of corporate social responsibility (CSR) activities your company has undertaken?Dalmia Bharat Group Foundation: Dalmia Bharat Group Foundation (DBGF) is a registered not-for-profit organization set up under the Income Tax Act 1961. It is promoted by Dalmia Bharat Group comprising Dalmia Bharat Enterprises Ltd. (DBEL) and Dalmia Bharat Sugar and Industries Ltd. (DBSIL).Dalmia Higher Secondary School (DHSS) at Lalgudi was set up in 1950 to educate the children from the local population as well as Dalmia Bharat employees. DHSS is the first school to be accredited with five -star status by the Bharathidasan University. About 1,850 students benefit from good standard of education. . The school has consistently delivered results at an average of 99% in 10th and 96% results in 12th standards respectively for the past five years.Vivekananda Matriculation School (VMS), with a strength of 540 students, provides quality education to the children of company employees and local population with a nominal fee since 1989.123 people have been provided with basic education in computers in order to bridge the digital divide. We have supported renovation in two schools benefitting approximately 1000 children.Ramakrishna Dalmia Industrial Training Institute, set up in 1992, teaches basic technical skills to meet the requirements of the industry and increase employment opportunities for the rural youth. At least 60 students are given vocational training.Dalmia Institute of Construction established in 2008, at Thillainagar in Trichy, trains students in all essential civil construction methods and cement applications.We have scheduled health camps covering free medicines, seasonal and opportunistic diseases, reaching more than 1600 people, out of which more than 50% were of 50 years or above in age.The in-house hospital catered to more than 5000 people from 20 villages around our plants, providing full range of services in diagnosis, investigations and treatments. Nearly 100% children from our 6 target villages are immunized regularly, while 283 mothers are supported for anti natal and post natal care.

Economy & Market

Fornnax launches world’s biggest secondary/fine shredder for AFR pre-processing

Published

1 week ago

November 7, 2025

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Fornnax has introduced its latest breakthrough – the R-MAX3300, for handling low-density waste streams, offering a powerful solution for cement AFR plants.

Fornnax Technology has launched its latest breakthrough – the R-MAX3300, the biggest secondary shredder in its class. The unveiling took place on 14th October, 2025 at IFAT India 2025 in Mumbai, one of the most prestigious events for environmental technologies, waste management, and sustainable resource innovation.

The launch ceremony was graced by esteemed industry leaders and dignitaries. The guest list included Md Fahim Sopariwala, CEO, GEPIL India; Sridhar Jagannathan, Vice President, Zigma Global; Priyesh Bhatti, CEO, GEPIL India; Shailendra Singh, Deputy General Manager, Prism Johnson (Cement Division); Ulhas Parlikar, Global Consultant, Waste Management, Circular Economy, Policy Advocacy and Co-processing; Saurabh Palsania, Joint President (Strategic Sourcing), Shree Cement; Rajeev Patel, DGM (Process), Mangalam Cement; and Anumodan Kumar Dubey, Mangalam Cement.

This state-of-the-art equipment represents a significant advancement for India’s recycling and waste processing landscape, offering a powerful solution for cement AFR plants and waste-to-energy facilities.

Building on the proven performance and legacy of the R Series secondary shredder, which has long been trusted for high-density materials like tyres and cables, the newly introduced R-MAX3300 is specifically engineered for handling low-density waste streams. These include Municipal Solid Waste (MSW), Commercial and Industrial (C&I) waste, Bulky waste, Legacy waste, Wood waste, and Construction & Demolition (C&D) waste.

By incorporating advanced shredding technology, the R-MAX3300 enables seamless and highly efficient production of Refuse Derived Fuel (RDF) and Solid Recovered Fuel (SRF) within the ideal particle size range of 30 to 50 mm. Its design prioritises versatility, durability and superior performance, directly supporting industrial operations that demand consistency and scale.

“The R-MAX3300 represents a monumental leap forward in our vision to become a global leader by 2030 in recycling technology through innovation,” said Jignesh Kundaria, Director and CEO, Fornnax Technology. “With the rising challenges of waste management in India and globally, this machine is not just a product; it’s a powerful tool for change. We engineered it to handle the most difficult waste streams with unparalleled efficiency, turning what was once considered unusable waste into a valuable resource. It directly addresses the urgent demand for effective, large-scale shredding technology that can support cement kilns and waste-to-energy facilities in achieving the desired output,” he added.

The launch of the R-MAX3300 arrives at a pivotal moment. India currently generates over 160,000 tons of municipal solid waste daily, while government-led initiatives such as Swachh Bharat Mission and Smart Cities are accelerating the demand for RDF and waste-to-energy solutions. Simultaneously, the global industrial shredder market is expected to grow at a 5–6 per cent CAGR, driven by stricter recycling regulations and increasing waste generation.

Kundaria further emphasised, “Our commitment goes beyond just selling machinery; it’s about empowering our customers to achieve lasting efficiency, sustainability, and growth. We see ourselves as a trusted partner who stands beside them at every step – from technology deployment to ongoing support, ensuring they can rely on Fornnax not only for performance but also for consistency, dependability, and long-term value.”

The R-MAX3300 is equipped to handle high-throughput processing of pre-shredded or coarse materials, making it ideal for SRF/RDF production, composting pre-treatment, and volume reduction for logistics optimisation. It is expected to play a crucial role in Integrated Waste Management Projects (IWMP) and bio-mining operations both within India and globally.

With this grand launch, Fornnax continues to set global benchmark and move decisively towards the vision of becoming global leader in recycling technology by 2030 that is state-of-the-art, innovative, economical, efficient reliable and eco-friendly.

Concrete

Fornnax wins Top Domestic Sales Award 2024-25 by AIRIA

Published

1 week ago

November 7, 2025

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Fornnax bags the Excellence in Top Domestic Sales Award 2024–25 by the All India Rubber Industries Association (AIRIA).

The company has been honoured with the Excellence in Top Domestic Sales Award 2024–25 by the All India Rubber Industries Association (AIRIA) under the Rubber Machineries and Equipment category. The award recognises Fornnax’s exceptional market leadership, strong sales performance and continued commitment to sustainable innovation.

With over a decade of specialised expertise, Fornnax has emerged as a transformative force in India’s tyre recycling sector, commanding nearly 90 per cent of the domestic market while steadily expanding across Europe, Australia, the GCC, and other global regions.

Fornnax’s advanced recycling systems—comprising the SR-Series Primary Shredders, R-Series Secondary Shredders, and TR-Series Granulators—are engineered for durability, efficiency, and high-output performance. These technologies are widely deployed in end-of-life tyre (ELT) processing and other waste management applications, reinforcing Fornnax’s reputation as a trusted industry partner.

Expressing his gratitude, Jignesh Kundaria, Director & CEO, Fornnax, said, “We are incredibly proud to receive this recognition from AIRIA. This award validates the trust that our customers and partners have placed in us over the years. I would like to extend my heartfelt gratitude to all our clients and partners who have been an integral part of this journey and our continued success. At Fornnax, our goal has always been to empower the recycling industry with innovative, high-performance solutions that make sustainability both achievable and profitable.”

The award also underscores Fornnax’s pivotal role in promoting circular economy practices by enabling the conversion of end-of-life tyres and rubber waste into reusable raw materials. Through ongoing R&D, new product innovation, and a solutions-driven approach, the company continues to help industries worldwide adopt eco-conscious, scalable recycling models.

As India’s recycling landscape evolves to meet global sustainability benchmarks, Fornnax stands at the forefront with internationally certified technology, a proven track record, and a clear vision for environmentally responsible growth.

Concrete

Pacific Avenue Completes Acquisition of FLSmidth Cement; Rebrands as Fuller Technologies

Published

2 weeks ago

November 4, 2025

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The acquisition of FLSmidth Cement by Pacific Avenue Capital Partners marks a new phase of focused growth and innovation.
Rebranded as Fuller® Technologies, the company will continue delivering world-class solutions with renewed investment and direction.

Pacific Avenue Capital Partners (“Pacific Avenue”), a global private equity firm, has completed its acquisition of FLSmidth Cement following the fulfillment of all customary closing conditions and regulatory approvals. The transaction includes all of FLSmidth Cement’s intellectual property, technology, employees, manufacturing facilities, and global sales and service organizations.

As Fuller Technologies, the company will continue to seamlessly support its customers while advancing its robust portfolio of capital equipment, digital solutions, and service offerings. With a sharpened focus on Pyro and Grinding technologies, alongside core brands such as PFISTER®, Ventomatic®, Pneumatic Conveying, and Automation, Fuller Technologies aims to deliver enhanced value and reliability across the cement and industrial sectors.

Under Pacific Avenue’s ownership, Fuller Technologies will benefit from increased investment in people, products, and innovation. The dedicated management team will work to optimize operations and strengthen customer relationships, ensuring continuity and excellence during this exciting transition.

“We are proud to be the new owner of FLSmidth Cement, now Fuller Technologies, a global leader with a rich history of providing mission-critical equipment and aftermarket solutions in the cement and industrial sectors. We will continue to build upon the Company’s legacy of being at the forefront of technological innovation, service delivery, and product quality as we support our customers’ operations,” says Chris Sznewajs, Managing Partner and Founder of Pacific Avenue Capital Partners.

Pacific Avenue’s deep experience in executing complex industrial carve-outs and guiding standalone businesses into their next growth phase will be instrumental in shaping Fuller Technologies’ future. With a proven track record in building products and capital equipment industries, Pacific Avenue is poised to help Fuller Technologies optimize performance, accelerate growth, and create long-term value for its customers and stakeholders worldwide.