Connect with us

Economy & Market

Complexity matched with precision

Published

on

Shares

Interarch delivers greenfield manufacturing facility For SMS Siemag India in Odisha.

Interarch Building Product delivered a Greenfield manufacturing facility for SMS Siemag India in Orissa. With an investment of approximately $31 million and covering an area of 23,000 sq m, SMS Seimag aims to expand the current capacity in India.

SMS Siemag is ranked among the global leaders in plant and mechanical construction for the entire metallurgical process chain. This new manufacturing facility is an important step in tapping the growing steel market in India. Annual steel production in India is expected to grow from its current level of 80 mt to 300 mt over the next 15 years.

Interarch?s scope of work for this project involved complete turnkey solutions for the projects starting from design and engineering, manufacturing of 3,000 mt of structural steel and roofing, logistics and delivery of projects with in stipulated time period of sever months.

There were a series of challenges faced by Interarch teams starting from design and engineering to execution of the project at the remote location in Khurda. The designing of the building was unique as it involved more than 20 cranes to be operational in tandem ranging from 20-60 mt.

Another accomplishment which was achieved by Interarch was execution and delivery of the project on time at a very remote location, due to strong certified builder network workmen from outside the state were employed to get the job done. Interarch pre-engineered metal buildings are tailor-made solutions to a customers? needs and are custom-designed to meet exact requirements. This building is no exception to the above statement. Due to the triangular shape of the land, the roof monitors had to be installed in transverse orientation rather than longitudinal orientation, as manufacturing machines were installed accordingly.

Building usage
The new manufacturing and service workshop delivered by Interarch for the company will focus on the supply of steel works equipment and tailored services to grow the market in India.

The range of equipment made at the workshop will include electric arc furnaces, secondary metallurgy plants like ladle furnaces and RH (Ruhrstahl-Heraeus) plants, and BOF plants, including cooling stacks for gas cleaning systems

Project overview
The project is designed according to the latest IS design codes (working stress design) for the whole building with consideration given to all the external factors such as wind velocity and seismic zone. The lateral forces resulting from the seismic or wind loads are resisted by diagonal bracing and jack portals at intermediate column locations.

The pre-engineered building delivered by Interarch has provision for multiple crane brackets across different width modules and loads. All cranes are cab operated except for the monorail cranes.

Due to the heavy nature of the columns, laced columns arrangement has been provided. The angle web members of the laced columns allow use of gusset- less welded connections which minimised the fabrication cost. The building is provided with a full width canopy of 5 m projections on both end walls. A lean to building of dimensions 12.5 m x 90 m is attached to the main building. The building is designed as per IS 800. The seismic zone is III and the design wind speed is 50 m/sec.

(Communication by the management of the company)

Project Highlights
Project Name SMS Siemag India Pvt Ltd
Location Khurda, Odisha
Building Usage Main workshop and manufacturing facility
Total Tonnage 3,000 MT
Total Area 23,000 sq m Length 160 m
Width 140 m Height 17.25 m clear height at eaves and 26 m at ridge
Roofing Roofing Roof – SS-2000 (0.7 mm) total cover thickness color coated galvalume
Other Features Building has crane provision for multiple cranes. Details as under
??Width module #01 of 30 m span – 2 nos. @ 30 MT EOT
??Width module #02 of 30 m span – 2 nos. @ 40 MT EOT
??Width module #03 of 30 m span – 2 nos. @63 MT EOT
??Width module #04 of 25 m span – 2 nos. @ 40 MT EOT
??Width module #05 of 25 m span – 2 nos. @ 30 MT EOT
Monorail cranes 1 no. of 5 MT, 8 nos. of 2.5 MT & 2 nos. of 3 MT
End wall spacing of 14 m is provided
Mezzannie of 10 m x 12.5 m for live load of 500 Kg/ sq m & dead load of 150 RCC thick slab
Partitions have been provided longitudinally and transversely
Transverse and logitudinal roof monitor with day light panels on roof and side walls
Walkways of 1m wide at end walls/side walls with staircases
Maintenance platforms for CT/hoist repairing
Special kind of utility support arrangement for pipes and cable tray
Roof access cage ladder from walkway level

Continue Reading
Click to comment

Leave a Reply

Your email address will not be published. Required fields are marked *

Concrete

Wonder Cement appoints Mahesh Singh as VP Corporate Brand Communication 

Published

on

By

Shares

Singh brings 20+ years of brand and marketing experience, and will lead integrated corporate brand communication initiatives at Wonder Cement 

New Delhi

Wonder Cement, a leading cement manufacturer, has appointed Mahesh Singh as Vice President – Corporate Brand Communication. In his new role, he will oversee corporate brand strategy and communication, including digital and performance marketing, public relations, trade, events, exhibitions, sports and experiential marketing. 

Singh brings over two decades of experience across marketing and communications, with roles spanning the automotive industry, agencies and entrepreneurship. He spent more than a decade with Honda Motorcycle & Scooter India, working across integrated communication, media, digital, retail and consumer engagement. His stint also included helping build the company’s digital marketing capabilities. 

He moved to dentsu X India as Vice President – Strategy & Planning, working across categories such as automotive, auto components, electric vehicles, FMCG, consumer electronics, BFSI, apparel and brand consulting. His responsibilities included media and marketing strategy, product launches, content, performance marketing and consumer activations. 

Singh subsequently took an entrepreneurial route with Radiant Brands before joining Shriram Ltd (SPR Autotech) as Head – Marketing & Communications. There, his remit included brand and corporate strategy, communications, PR and ORM, retail identity, loyalty programmes and events. 

At Wonder Cement, Singh will be responsible for bringing together the company’s corporate brand communication initiatives across digital, performance marketing, PR, trade, sports and experiential platforms. The role will focus on creating an integrated approach to communication across consumers, trade partners and other key stakeholders. 

The appointment brings to Wonder Cement a marketer whose career has spanned the brand, agency and entrepreneurial sides of the communications ecosystem. 

Wonder Cement, part of the RK Group, is a cement manufacturer with roots in Rajasthan and a focus on quality, trust and transparency. The company has grown to six manufacturing plants, and a cement capacity of 21.5 MTPA. With more than 2,000 employees and a network of over 5,000 dealers, its operations span manufacturing, distribution and customer engagement, with a focus on consistent product quality and efficient execution. 

Continue Reading

Concrete

JSW Cement commissions additional 1 MTPA grinding unit at Nagaur

Published

on

By

Shares

With this commissioning, JSW Cement’s total cement grinding capacity has increased to 25.10 MTPA, 
Mumbai

JSW Cement, one of India’s leading green cement producers and part of the diversified JSW Group, today announced the successful commissioning of an additional 1.00 MTPA cement grinding unit at Nagaur, Rajasthan. The commissioning marks another significant milestone in the Company’s growth strategy.

With this commissioning, JSW Cement’s total cement grinding capacity has increased to 25.10 MTPA, while its total clinker manufacturing capacity, including clinker capacity at its joint venture, JSW Cement FZC, stands at 9.74 MTPA.

JSW Cement had commenced operations in North India in March 2026 with the Nagaur Integrated Plant, comprising a 3.30 MTPA clinkerisation unit and 2.50 MTPA cement grinding unit. With the commissioning of the additional 1.00 MTPA cement grinding unit, the plant’s total cement grinding capacity has increased to 3.50 MTPA, enhancing the company’s ability to cater to the growing cement demand across Rajasthan, Haryana, Punjab and the National Capital Region (NCR). The expansion has been funded through a strategic mix of equity and long-term debt.

During the quarter ended 30th September 2026, JSW Cement has also commissioned the Alternate Fuel Handling System and the Waste Heat Recovery system (WHRS) at the Nagaur Integrated Plant.

Nilesh Narwekar, CEO, JSW Cement, said: “The commissioning of additional 1.00 MTPA grinding capacity at Nagaur is a key strategic priority for us and will accelerate JSW Cement’s expansion into North India. We look forward to servicing the growing needs of the region and contributing to the economic growth of Rajasthan, Haryana, Punjab and the NCR area. I am delighted to share that the company has commissioned this grinding unit within the expected timeline, showcasing our project execution capabilities. Further, the Alternate Fuel Handling System and the Waste Heat Recovery system (WHRS) are expected to substantially reduce our production costs going forward.”

Continue Reading

Concrete

UltraTech becomes first Indian cement firm to cross 2 GW green energy

Published

on

By

Shares

UltraTech Cement has crossed 2 GW of captive green energy capacity, with renewables and waste heat recovery meeting 48 per cent of its power needs.

Mumbai

UltraTech Cement Limited has surpassed 2 GW of installed green energy capacity for captive use, becoming the first cement company in India to achieve the milestone. The Aditya Birla Group company commissioned 116.55 MW of wind capacity at its Inter-State Transmission System-connected wind-solar hybrid project in Barmer, Rajasthan, along with 10 MW of Waste Heat Recovery System capacity at Sarlanagar Cement Works in Karnataka.

With these additions, UltraTech’s cumulative installed green energy capacity has reached 2,024 MW. This includes 1,580 MW of renewable energy capacity and 444 MW of waste heat recovery capacity, together meeting around 48 per cent of the company’s current power requirements.

The company said the milestone reflects the progress of its long-term energy transition strategy. In FY27 so far, nearly one-third of UltraTech’s 76 manufacturing units in India have maintained green energy utilisation above 50 per cent of their electricity requirements, while five units have crossed 95 per cent.

K C Jhanwar, Managing Director, UltraTech Cement Limited, said, “Crossing the 2 GW green energy milestone is the result of a strategy we have pursued consistently over the past decade. Cement is an energy-intensive, hard-to-abate sector, and showing that reliability and growth can go hand in hand with a rapid shift to green energy sets a benchmark for the industry. With nearly half of our power needs now met through green energy, we are significantly less exposed to fossil fuel supply constraints and power price volatility. As we scale up renewables, waste heat recovery and battery storage across our operations, we are building an energy foundation for stable, long-term growth.”

UltraTech commissioned 430 MW of green energy capacity in FY26 and continues to expand its renewable energy and waste heat recovery portfolio.

The company is also progressively integrating Battery Energy Storage Systems across its operations to improve renewable energy utilisation and supply reliability.

In 2025, UltraTech operationalised what it described as India’s first on-site hybrid round-the-clock renewable energy project at Sewagram Cement Works in Gujarat. The project combines solar, wind and battery storage.

As part of its decarbonisation strategy, UltraTech said it has not invested in new captive thermal power capacity for either greenfield projects or brownfield expansions at its integrated units for more than a decade.

The company said its expanding green energy portfolio is helping reduce dependence on conventional grid electricity and fossil fuel-based power, while lowering exposure to fluctuations in coal and electricity prices.

UltraTech aims to increase green energy’s share in its total power mix to 85 per cent by 2030. As a member of RE100, it has also committed to meeting 100 per cent of its electricity requirement through renewable sources by 2050.

UltraTech Cement, the cement flagship of the Aditya Birla Group, has a total grey cement capacity of 210.1 MTPA and white cement and putty capacity of 3.5 MTPA. The company is also a signatory to the GCCA Climate Ambition 2050 and has committed to the GCCA Net Zero Concrete roadmap.

Continue Reading

Video Thumbnail
▶

    SIGN-UP FOR OUR GENERAL NEWSLETTER

    Trending News

    SUBSCRIBE TO THE NEWSLETTER

     

    Don't miss out on valuable insights and opportunities to connect with like minded professionals.

     


      This will close in 0 seconds