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Lanxess adds new colour to urban landscapes

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Lanxess showcased its range of iron oxide and chromium oxide pigments at the bC India Expo 2014 in Noida.
Lanxess, the global specialty chemicals company and one of the world?s leading manufacturers of inorganic colour pigments showcased its range of iron oxide and chromium oxide pigments at the bC India expo 2014 in Noida. India?s fast growing construction industry is a key market for the Lanxess Inorganic Pigments business unit.

Synthetic iron and chromium oxide pigments from Lanxess, marketed under the brands Bayferrox? and Colortherm?, display high colour strength, consistency, lightfastness, colourfastness, UV stability, weather-resistance and are characterised by their high quality and environment-friendly processing. These characte?ristics of Bayferrox and Colortherm pigments guarantee long-lasting colours in applications pertaining to the construction industry.

The construction industry is one of the largest consumers of Bayferrox pigments, which are used to colour construction materials such as cast in-situ concrete, pre-cast concrete components, concrete roofing tiles, pavers and asphalt. Easy to use and ecologically friendly, the products are available in the form of powder, compact pigment, granules and slurry.

?bCIndia is an excellent platform for us to showcase the Bayferrox range of colour pigments and meet our valuable customers. We also offer our customers in India professional technical support, which can enable them to achieve perfect colours for their construction materials,? added Pradeep Kumar, Head of Business Unit Inorganic Pigments at Lanxess India.

The colour range of the Bayferrox and Colortherm product portfolio includes yellow, red, green, brown and black. In between these colours, a variety of additional shades are possible. The shades tend towards the opaque colours found in nature, and thus fit harmoniously with the environment.

Lanxess is currently expanding its iron oxide production capacity by building a high-tech facility for the production of New Red iron oxide pigments in Ningbo on China?s East Coast with a designed initial annual synthesis capacity of 25,000 metric tonne. At the same site, Lanxess is also constructing a mixing and milling plant for inorganic pigments with an annual capacity of 70,000 metric tonne. The total investment at the Ningbo site is around EUR 60 million. Lanxess will be manufacturing high-quality, yellowish iron oxide red pigments there using an improved and highly sustainable Penniman Red process. Enhanced water and waste gas treatment will ensure good environmental compatibility. Thanks to a particularly energy-efficient process, the plant will meet the highest international environmental standards. The plants are scheduled to be completed in the fourth quarter of 2015 and to start production in the first quarter of 2016.

?With our New Red iron oxide plant coming up in Ningbo, China, we will be able to serve our customers in the Asia-Pacific region even better with sustainable products. Lanxess will be the first manufacturer of iron oxide pigments to ensure sustainable production of bright yellowish red pigments with consistently high quality. Thanks to the new mixing and milling plant, we will be offering an expanded portfolio of pigments that features the New Red pigments alongside our proven inorganic colour pigments,? said Rafael Suchan, Vice President, Business Unit Inorganic Pigments, Asia Pacific.

Some of the interesting applications of these Lanxess pigments are as follows.

Coloured paving blocks/flooring tiles: While paving blocks can be seen commonly in India especially in modern infrastructure, flooring tiles are still popular in Tier-II and Tier-III towns of India. Coloured concrete paving stones and decking slabs in pedestrian zones and public squares bring colour to an otherwise monotonous surface. They can also brighten up bicycle paths, parking lots and approach ramps. The production of multi-coloured concrete paving blocks and slabs is also possible and is similar in application. Depending on the machinery available, different production procedures are possible.

Coloured concrete masonry blocks: Coloured concrete masonry blocks can be used for new buildings which need to blend in with old buildings or, to accentuate an architectural effect: Buildings with integrally-coloured concrete masonry blocks have a higher visual appeal than their grey counterparts. Also, coloured concrete roof tiles bring an element of colour to individual designs and roofing work. The choice of pigment is of major importance for the quality of the end-product. Their strength and consistency of colour that Bayferrox and Colortherm offer, prove to be an advantage in this particular application.

Coloured acoustic barriers: Coloured sound barriers insulate concrete walls from the noise outside, used mainly on highways or motorways. They can be coloured so that they can blend in with their surroundings, to create a uniform effect with neighboring buildings, or to make them stand out against the environment. Again, the weather fastness of Lanxess pigments protect these walls against the effects of different climatic conditions.

Safer traffic via coloured asphalt: Modern roads can now be seen with colour as a design element. Coloured asphalt and mastic asphalt guide traffic, show the way, designate zones and decorate plazas – in soft or strong tones, matched to the ambience of the surroundings. Lanxess offers a broad palette of iron and chromium oxide pigments for the colouring of bituminous mixtures as the raw materials for asphalt and mastic asphalt.

With its broad colour palette, Lanxess also offers greater design freedom, with the colour being influenced solely by the bitumen used. Dark standard bitumen is most commonly coloured red using heat stable iron oxide red pigments with high tinting strength. By using light coloured specialty bitumen, the colour spectrum can be extended to even include white surfaces. In addition, iron oxide yellow, brown and black can also be used with light bitumen.

Iron and chromium oxides for ceramic colours: There are various commodity articles made of ceramic materials, which have colour requirements. Lanxess offers a variety of chromium and iron oxides with defined particle size and high reactivity, stability and outstanding covering power, which can be used in the production of iron chromate and copper chromate spinels.

Colourful fibre-cement boards: Fibre-cement boards can be used for roofs or walls – for example, in the Soccer City Stadium in Johannesburg. Bayferrox inorganic colour pigments were used for the stadium fatade of glass fiber-reinforced concrete.

The construction industry is one of the largest consumers of Bayferrox pigments, which are used to colour construction materials such as cast in-situ concrete, pre-cast concrete components and asphalt.

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Price hikes, drop in input costs help cement industry to post positive margins: Care Ratings

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Region-wise,the southern region comprises 35% of the total cement capacity, followed by thenorthern, eastern, western and central region comprising 20%, 18%, 14% and 13%of the capacity, respectively.

The cement industry is expected to post positive margins on decent price hikes over the months, falling raw material prices and marked drop in overall production costs, said an analysis of Care Ratings.

Wholesale and retail prices of cement have increased 11.9% and 12.4%, respectively, in the current financial year. As whole prices have remained elevated in most of the markets in the months of FY20, against the corresponding period of the previous year.

Similarly, electricity and fuel cost have declined 11.9% during 9M FY20 due to drop in crude oil prices. Logistics costs, the biggest cost for cement industry, has also dropped 7.7% (selling and distribution) as the Railways extended the benefit of exemption from busy season surcharge. Moreover, the cost of raw materials, too, declined 5.1% given the price of limestone had fallen 11.3% in the same aforementioned period, the analysis said.

According to Care Ratings, though the overall sales revenue has increased only 1.3%, against 16% growth in the year-ago period, the overall expenditure has declined 3.2% which has benefited the industry largely given the moderation in sales.

Even though FY20 has been subdued in terms of production and demand, the fall in cost of production has still supported the cement industry by clocking in positive margins, the rating agency said.

Cement demand is closely linked to the overall economic growth, particularly the housing and infrastructure sector. The cement sector will be seeing a sharp growth in volumes mainly due to increasing demand from affordable housing and other government infrastructure projects like roads, metros, airports, irrigation.

The government’s newly introduced National Infrastructure Pipeline (NIP), with its target of becoming a $5-trillion economy by 2025, is a detailed road map focused on economic revival through infrastructure development.

The NIP covers a gamut of sectors; rural and urban infrastructure and entails investments of Rs.102 lakh crore to be undertaken by the central government, state governments and the private sector. Of the total projects of the NIP, 42% are under implementation while 19% are under development, 31% are at the conceptual stage and 8% are yet to be classified.

The sectors that will be of focus will be roads, railways, power (renewable and conventional), irrigation and urban infrastructure. These sectors together account for 79% of the proposed investments in six years to 2025. Given the government’s thrust on infrastructure creation, it is likely to benefit the cement industry going forward.

Similarly, the Pradhan Mantri Awaas Yojana, aimed at providing affordable housing, will be a strong driver to lift cement demand. Prices have started correcting Q4 FY20 onwards due to revival in demand of the commodity, the agency said in its analysis.

Industry’s sales revenue has grown at a CAGR of 7.3% during FY15-19 but has grown only 1.3% in the current financial year. Tepid demand throughout the country in the first half of the year has led to the contraction of sales revenue. Fall in the total expenditure of cement firms had aided in improving the operating profit and net profit margins of the industry (OPM was 15.2 during 9M FY19 and NPM was 3.1 during 9M FY19). Interest coverage ratio, too, has improved on an overall basis (ICR was 3.3 during 9M FY19).

According to Cement Manufacturers Association, India accounts for over 8% of the overall global installed capacity. Region-wise, the southern region comprises 35% of the total cement capacity, followed by the northern, eastern, western and central region comprising 20%, 18%, 14% and 13% of the capacity, respectively.

Installed capacity of domestic cement makers has increased at a CAGR of 4.9% during FY16-20. Manufacturers have been able to maintain a capacity utilisation rate above 65% in the past quinquennium. In the current financial year due to the prolonged rains in many parts of the country, the capacity utilisation rate has fallen from 70% during FY19 to 66% currently (YTD).

Source:moneycontrol.com

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Wonder Cement shows journey of cement with new campaign

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The campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV…

ETBrandEquity

Cement manufacturing company Wonder Cement, has announced the launch of a digital campaign ‘Har Raah Mein Wonder Hai’. The campaign has been designed specifically to run on platforms such as Instagram, Facebook and YouTube.

#HarRaahMeinWonderHai is a one-minute video, designed and conceptualised by its digital media partner Triature Digital Marketing and Technologies Pvt Ltd. The entire journey of the cement brand from leaving the factory, going through various weather conditions and witnessing the beauty of nature and wonders through the way until it reaches the destination i.e., to the consumer is very intriguing and the brand has tried to showcase the same with the film.

Sanjay Joshi, executive director, Wonder Cement, said, "Cement as a product poses a unique marketing challenge. Most consumers will build their homes once and therefore buy cement once in a lifetime. It is critical for a cement company to connect with their consumers emotionally. As a part of our communication strategy, it is our endeavor to reach out to a large audience of this country through digital. Wonder Cement always a pioneer in digital, with the launch of our IGTV campaign #HarRahMeinWonderHai, is the first brand in the cement category to venture into this space. Through this campaign, we have captured the emotional journey of a cement bag through its own perspective and depicted what it takes to lay the foundation of one’s dreams and turn them into reality."

The story begins with a family performing the bhoomi poojan of their new plot. It is the place where they are investing their life-long earnings; and planning to build a dream house for the family and children. The family believes in the tradition of having a ‘perfect shuruaat’ (perfect beginning) for their future dream house. The video later highlights the process of construction and in sequence it is emphasising the value of ‘Perfect Shuruaat’ through the eyes of a cement bag.

Tarun Singh Chauhan, management advisor and brand consultant, Wonder Cement, said, "Our objective with this campaign was to show that the cement produced at the Wonder Cement plant speaks for itself, its quality, trust and most of all perfection. The only way this was possible was to take the perspective of a cement bag and showing its journey of perfection from beginning till the end."

According to the company, the campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV. No other brand in this category has created content specific to the platform.

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In spite of company’s optimism, demand weakness in cement is seen in the 4% y-o-y drop in sales volume. (Reuters)

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Cost cuts and better realizations save? the ?day ?for ?UltraTech Cement, Updated: 27 Jan 2020, Vatsala Kamat from Live Mint

Lower cost of energy and logistics helped Ebitda per tonne rise by about 29% in Q3
Premiumization of acquired brands, synergistic?operations hold promise for future profit growth Topics

UltraTech Cement
India’s largest cement producer UltraTech Cement Ltd turned out a bittersweet show in the December quarter. A sharp drop in fuel costs and higher realizations helped drive profit growth. But the inherent demand weakness was evident in the sales volumes drop during the quarter.

Better realizations during the December quarter, in spite of the 4% year-on-year volume decline, minimized the pain. Net stand-alone revenue fell by 2.6% to ?9,981.8 crore.

But as pointed out earlier, lower costs on most fronts helped profitability. The chart alongside shows the sharp drop in energy costs led by lower petcoke prices, lower fuel consumption and higher use of green power. Logistics costs, too, fell due to lower railway freight charges and synergies from the acquired assets. These savings helped offset the increase in raw material costs.

The upshot: Q3 Ebitda (earnings before interest, tax, depreciation and amortization) of about ?990 per tonne was 29% higher from a year ago. The jump in profit on a per tonne basis was more or less along expected lines, given the increase in realizations. "Besides, the reduction in net debt by about ?2,000 crore is a key positive," said Binod Modi, analyst at Reliance Securities Ltd.

Graphic by Santosh Sharma/Mint
What also impressed analysts is the nimble-footed integration of the recently merged cement assets of Nathdwara and Century, which was a concern on the Street.

Kunal Shah, analyst (institutional equities) at Yes Securities (India) Ltd, said: "The company has proved its ability of asset integration. Century’s cement assets were ramped up to 79% capacity utilization in December, even as they operated Nathdwara generating an Ebitda of ?1,500 per tonne."

Looks like the demand weakness mirrored in weak sales during the quarter was masked by the deft integration and synergies derived from these acquired assets. This drove UltraTech’s stock up by 2.6% to ?4,643 after the Q3 results were declared on Friday.

Brand transition from Century to UltraTech, which is 55% complete, is likely to touch 80% by September 2020. A report by Jefferies India Pvt. Ltd highlights that the Ebitda per tonne for premium brands is about ?5-10 higher per bag than the average (A cement bag weighs 50kg). Of course, with competition increasing in the arena, it remains to be seen how brand premiumization in the cement industry will pan out. UltraTech Cement scores well among peers here.

However, there are road bumps ahead for the cement sector and for UltraTech. Falling gross domestic product growth, fiscal slippages and lower budgetary allocation to infrastructure sector are making industry houses jittery on growth. Although UltraTech’s management is confident that cement demand is looking up, sustainability and pricing power remains a worry for the near term.

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