Connect with us

Technology

Flow solutions for handling bulk solids

Published

on

Shares

Silo-Flow™¢ and Turbo-Flow™¢ are new technologies that successfully eliminate the toughest bulk materials flow problems in regular and in kiln applications.

Bulk solids, when handled in-plant, require to be temporarily stored before it can be sent to the next stage of processing. Due to the inherent characteristic of the material or the moisture in it, the flow gets impeded, which ultimately effects the production in the plant. This phenomenon has always been a nightmare for the plant operator. A new technology has been developed which sends high pressure pneumatic shock waves into the material build-up, causing its disintegration. This technological break-through has been best described through the following case study.

The silo-flow™¢ technology

The Silo-Flow™¢ patented technology was developed and designed to solve the toughest bulk material storage and process flow problems. The Silo-Flow™¢ system can be installed on all types of feeders, hoppers, bins and silos. A souped-up version of this technology, known as Turbo-Flow™¢adds water bursts to the high pressure air pulses and is used for cleaning high-temperature facilities such as kiln pre-heaters and calciners.

The Silo-Flow Device & Turbo-Flow Device are made of high grade stainless steel and designed for very high pressures. Unlike standard air cannons that use up to 100 psi (7 bar) provided by the plant air pressure line, Silo-Flow™¢ and Turbo-Flow™¢ use compressed air at up to 3000 psi (200 bar), supplied by a dedicated high-pressure compressor through a couple of buffer air cylinders. The device creates a powerful shock wave followed by a high velocity air stream. The shock wave and air stream are generated inside the vessel and dislodge any build- up inside;the sheer force of the device combined with its quick repeat action, leaves no material stuck to the vessel walls. As a result, the Silo-Flow™¢ system maintains a continuous material flow, even with the most problematic materials or structure designs.

The device can be activated from the control room or by a stand-alone timer. The SFD is then programmed to fire at pre-determined intervals depending on the application. Typical air cannons fire once every few minutes depending on their tank’s filling rate. Silo-Flow™¢ can fires every few seconds as long as the air supply is kept on. In addition, the air pressure can be fully controlled from as low as 300 psi (20 bar) to 3000 psi (200 bar). This provides operators maximum flexibility to ensure that even the toughest material does not settle, and adapts the system to varying material and weather conditions.

The SFD requires minimum maintenance including an annual check and a seal replacement, a piston replacement every three to five years and an occasional attendance to the compressor (adding oil, cleaning the filter, etc).

Several cement manufacturers have installed or are planning to install Flow Industries’ latest product the Turbo-Flow™¢ on their pre-heater towers. The Turbo-Flow™¢ system uses the Turbo-Flow Device and adds bursts of water the high pressure air stream. This patent-pending technology creates a high pressure spray that spreads over the entire pre-heater wall and wipes out any build-up. A dedicated shock-absorbing system protects the wall’s internal refractory lining. Today, dozens, sometimes hundreds of air cannons, are installed at the pre-heaters towers or coolers and often, they become a maintenance nightmare. Moreover, air cannons have a limited range and do not solve build-up problems. Most operators have to rely on frequent manual cleaning by the water jets. Contrary, one Turbo-Flow™¢ unit typically covers an entire 3x3m pre-heater wall and keeps it clean. By using Turbo-Flow™¢ cement manufacturers can simplify their pre-heater maintenance, reduce costs by moving to lower grade fuels, reduce and even eliminate manual cleaning, a dangerous and unpleasant job.

Turbo-Flow™¢ unit installed on the corner of the riser-duct. Note the air and water supplies. Riser-duct internal wall kept completely clean after the Turbo-Flow™¢ is installed on the adjacent wall. You can find Silo-Flow™¢ and Turbo-Flow™¢ systems around the globe, used by all the leading cement manufacturers like Lafarge, Italcementi, Cemex, HeidlebergCement, Holcim and many others.

For more information please contact:Tega Industries Limited, 13,Zamir Lane,Near Ballygunge Rly. Station, Kolkata 700 019, Tel: +91 33 3370 0400 Or email to: info@tegaindustries.com

(Communication by the management of the company)

Continue Reading
Click to comment

Leave a Reply

Your email address will not be published. Required fields are marked *

Technology

ARAPL Reports 175% EBITDA Growth, Expands Global Robotics Footprint

Affordable Robotic & Automation posts strong Q2 and H1 FY26 results driven by innovation and overseas orders

Published

on

By

Shares

Affordable Robotic & Automation Limited (ARAPL), India’s first listed robotics firm and a pioneer in industrial automation and smart robotic solutions, has reported robust financial results for the second quarter and half year ended September 30, 2025.
The company achieved a 175 per cent year-on-year rise in standalone EBITDA and strong revenue growth across its automation and robotics segments. The Board of Directors approved the unaudited financial results on October 10, 2025.

Key Highlights – Q2 FY2026
• Strong momentum across core automation and robotics divisions
• Secured the first order for the Atlas AC2000, an autonomous truck loading and unloading forklift, from a leading US logistics player
• Rebranded its RaaS product line as Humro (Human + Robot), symbolising collaborative automation between people and machines
• Expanded its Humro range in global warehouse automation markets
• Continued investment in deep-tech innovations, including AI-based route optimisation, autonomy kits, vehicle controllers, and digital twins
Global Milestone: First Atlas AC2000 Order in the US

ARAPL’s US-based subsidiary, ARAPL RaaS (Humro), received its first order for the next-generation Atlas AC2000 autonomous forklift from a leading logistics company. Following successful prototype trials, the client placed an order for two robots valued at Rs 36 million under a three-year lease. The project opens opportunities for scaling up to 15–16 robots per site across 15 US warehouses within two years.
The product addresses an untapped market of 10 million loading docks across 21,000 warehouses in the US, positioning ARAPL for exponential growth.

Financial Performance – Q2 FY2026 (Standalone)
Net Revenue: Rs 25.7587 million, up 37 per cent quarter-on-quarter
EBITDA: Rs 5.9632 million, up 396 per cent QoQ
Profit Before Tax: Rs 4.3808 million, compared to a Rs 360.46 lakh loss in Q1
Profit After Tax: Rs 4.1854 lakh, representing 216 per cent QoQ growth
On a half-year basis, ARAPL reported a 175 per cent rise in EBITDA and returned to profitability with Rs 58.08 lakh PAT, highlighting strong operational efficiency and improved contribution from core businesses.
Consolidated Performance – Q2 FY2026
Net Revenue: Rs 29.566 million, up 57% QoQ
EBITDA: Rs 6.2608 million, up 418 per cent QoQ
Profit After Tax: Rs 4.5672 million, marking a 224 per cent QoQ improvement

Milind Padole, Managing Director, ARAPL said, “Our Q2 results reflect the success of our innovation-led growth strategy and the growing global confidence in ARAPL’s technology. The Atlas AC2000 order marks a defining milestone that validates our engineering strength and accelerates our global expansion. With a healthy order book and continued investment in AI and autonomous systems, ARAPL is positioned to lead the next phase of intelligent industrial transformation.”
Founded in 2005 and headquartered in Pune, Affordable Robotic & Automation Ltd (ARAPL) delivers turnkey robotic and automation solutions across automotive, general manufacturing, and government sectors. Its offerings include robotic welding, automated inspection, assembly automation, automated parking systems, and autonomous driverless forklifts.
ARAPL operates five advanced plants in Pune spanning 350,000 sq ft, supported by over 400 engineers in India and seven team members in the US. The company also maintains facilities in North Carolina and California, and service centres in Faridabad, Mumbai, and San Francisco.

Continue Reading

Technology

M.E. Energy Bags Rs 490 Mn Order for Waste Heat Recovery Project

Second major EPC contract from Ferro Alloys sector strengthens company’s growth

Published

on

By

Shares

M.E. Energy Pvt Ltd, a wholly owned subsidiary of Kilburn Engineering Ltd and a leading Indian engineering company specialising in energy recovery and cost reduction, has secured its second consecutive major order worth Rs 490 million in the Ferro Alloys sector. The order covers the Engineering, Procurement and Construction (EPC) of a 12 MW Waste Heat Recovery Based Power Plant (WHRPP).

This repeat order underscores the Ferro Alloys industry’s confidence in M.E. Energy’s expertise in delivering efficient and sustainable energy solutions for high-temperature process industries. The project aims to enhance energy efficiency and reduce carbon emissions by converting waste heat into clean power.

“Securing another project in the Ferro Alloys segment reinforces our strong technical credibility. It’s a proud moment as we continue helping our clients achieve sustainability and cost efficiency through innovative waste heat recovery systems,” said K. Vijaysanker Kartha, Managing Director, M.E. Energy Pvt Ltd.

“M.E. Energy’s expansion into sectors such as cement and ferro alloys is yielding solid results. We remain confident of sustained success as we deepen our presence in steel and carbon black industries. These achievements reaffirm our focus on innovation, technology, and energy efficiency,” added Amritanshu Khaitan, Director, Kilburn Engineering Ltd

With this latest order, M.E. Energy has already surpassed its total external order bookings from the previous financial year, recording Rs 138 crore so far in FY26. The company anticipates further growth in the second half, supported by a robust project pipeline and the rising adoption of waste heat recovery technologies across industries.

The development marks continued momentum towards FY27, strengthening M.E. Energy’s position as a leading player in industrial energy optimisation.

Continue Reading

Technology

NTPC Green Energy Partners with Japan’s ENEOS for Green Fuel Exports

NGEL signs MoU with ENEOS to supply green methanol and hydrogen derivatives

Published

on

By

Shares

NTPC Green Energy Limited (NGEL), a subsidiary of NTPC Limited, has signed a Memorandum of Understanding (MoU) with Japan’s ENEOS Corporation to explore a potential agreement for the supply of green methanol and hydrogen derivative products.

The MoU was exchanged on 10 October 2025 during the World Expo 2025 in Osaka, Japan. It marks a major step towards global collaboration in clean energy and decarbonisation.
The partnership centres on NGEL’s upcoming Green Hydrogen Hub at Pudimadaka in Andhra Pradesh. Spread across 1,200 acres, the integrated facility is being developed for large-scale green chemical production and exports.

By aligning ENEOS’s demand for hydrogen derivatives with NGEL’s renewable energy initiatives, the collaboration aims to accelerate low-carbon energy transitions. It also supports NGEL’s target of achieving a 60 GW renewable energy portfolio by 2032, reinforcing its commitment to India’s green energy ambitions and the global net-zero agenda.

Continue Reading

Trending News

SUBSCRIBE TO THE NEWSLETTER

 

Don't miss out on valuable insights and opportunities to connect with like minded professionals.

 


    This will close in 0 seconds