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Enerpac Lifting Systems reduce shovel downtime

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Large shovels used in the open cast mining of limestone for cement manufacture require regular maintenance. Reducing the time needed to lift and service the shovel is made possible using synchronised lifting systems developed by hydraulic systems specialist, Enerpac.

Typically, mining shovels need routine maintenance after 30,000 hours of operation. This requires the upper shovel section to be lifted off the car body to machine bearing surfaces and inspect and repair structural components. Weighing approximately 1,000 tons, lifting the upper car body requires a significant amount of force and control, it?? also time consuming and hazardous.

Enerpac has developed a shovel lift system that undecks a shovel in approximately one hour and can be readily transported on the highway. The system comprises four 500 ton cylinders with 72 inches of stroke, an Enerpac EVO synchronous control unit and four custom 8000 series hydraulic pumps. Each pump is built to operate in extremely cold or hot environments. The EVO synchronous control unit enables a single operator to control the entire lift and ensure each lifting point remains within 3/8 of an inch; with all lift points constantly monitored and automatically controlled, concerns about overstressing the structure due to uneven lifting are eliminated.

Synchronised lifting

Accurate synchronised lifting using a hydraulic pump and hydraulic cylinders (single- or double-acting cylinders) is critical to the success of the shovel lift system. To achieve high precision movement, a method to efficiently control and simultaneously synchronise movements of multiple lifting points is required. The Enerpac EVO system manages this using by a PLC (Programmable Logic Controller).

The PLC monitors each cylinders??stroke movement and load. It constantly reads stroke sensors, measuring cylinder stroke and detects deviations between the leading and lagging cylinder positions. The PLC receives these signals and interprets which corresponding electro-valves to operate, by switching to the open or closed valve position; oil flow to the cylinders is allowed or blocked. Thus, the faster cylinders stop and wait for the slower cylinders, until all cylinders are within the defined synchronous working tolerance.

The synchronisation of cylinder movements mitigates the risk of undesired load shifts and unbalanced load distribution, which could potentially cause a structure to bend tilt or twist undermining its structural integrity. The PLC-controlled hydraulic movement increases safety by eliminating, and not depending on – manual intervention to manage load-shift or other issues. Comprehensive understanding and management of a lifting operation from a central control system also improves safety and operational productivity.

The EVO-system offers fail-safe control and monitoring using fixed and project specific programmable operating parameters, including hydraulic conditions for; oil level and temperature and operational safety alarms for permissible load (individual and accumulative) and synchronous stroke tolerance parameters. Programmable data recording and ??ifferential-lift??options reduce maintenance times by allowing a load to be manipulated into a pre- set position. Differential lift options means that various cylinders have a different starting position (different heights), for example when the object to lift has an irregular shape. Synchronisation is achieved by controlling the pump?? volumetric oil flow to each cylinder, consequently determining each cylinders??stroke position.

In addition to lifting systems, Enerpac also supplies skidding systems for moving heavy plant equipment. These too are powered by hydraulic cylinders connect to a split flow pump, enabling single operator control of skidding loads up to 400 tons. For shovel maintenance Enerpac also supplies a wide range of bolting tools including torque wrenches and pumps, as well as portable milling machines.

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ARAPL Reports 175% EBITDA Growth, Expands Global Robotics Footprint

Affordable Robotic & Automation posts strong Q2 and H1 FY26 results driven by innovation and overseas orders

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Affordable Robotic & Automation Limited (ARAPL), India’s first listed robotics firm and a pioneer in industrial automation and smart robotic solutions, has reported robust financial results for the second quarter and half year ended September 30, 2025.
The company achieved a 175 per cent year-on-year rise in standalone EBITDA and strong revenue growth across its automation and robotics segments. The Board of Directors approved the unaudited financial results on October 10, 2025.

Key Highlights – Q2 FY2026
• Strong momentum across core automation and robotics divisions
• Secured the first order for the Atlas AC2000, an autonomous truck loading and unloading forklift, from a leading US logistics player
• Rebranded its RaaS product line as Humro (Human + Robot), symbolising collaborative automation between people and machines
• Expanded its Humro range in global warehouse automation markets
• Continued investment in deep-tech innovations, including AI-based route optimisation, autonomy kits, vehicle controllers, and digital twins
Global Milestone: First Atlas AC2000 Order in the US

ARAPL’s US-based subsidiary, ARAPL RaaS (Humro), received its first order for the next-generation Atlas AC2000 autonomous forklift from a leading logistics company. Following successful prototype trials, the client placed an order for two robots valued at Rs 36 million under a three-year lease. The project opens opportunities for scaling up to 15–16 robots per site across 15 US warehouses within two years.
The product addresses an untapped market of 10 million loading docks across 21,000 warehouses in the US, positioning ARAPL for exponential growth.

Financial Performance – Q2 FY2026 (Standalone)
Net Revenue: Rs 25.7587 million, up 37 per cent quarter-on-quarter
EBITDA: Rs 5.9632 million, up 396 per cent QoQ
Profit Before Tax: Rs 4.3808 million, compared to a Rs 360.46 lakh loss in Q1
Profit After Tax: Rs 4.1854 lakh, representing 216 per cent QoQ growth
On a half-year basis, ARAPL reported a 175 per cent rise in EBITDA and returned to profitability with Rs 58.08 lakh PAT, highlighting strong operational efficiency and improved contribution from core businesses.
Consolidated Performance – Q2 FY2026
Net Revenue: Rs 29.566 million, up 57% QoQ
EBITDA: Rs 6.2608 million, up 418 per cent QoQ
Profit After Tax: Rs 4.5672 million, marking a 224 per cent QoQ improvement

Milind Padole, Managing Director, ARAPL said, “Our Q2 results reflect the success of our innovation-led growth strategy and the growing global confidence in ARAPL’s technology. The Atlas AC2000 order marks a defining milestone that validates our engineering strength and accelerates our global expansion. With a healthy order book and continued investment in AI and autonomous systems, ARAPL is positioned to lead the next phase of intelligent industrial transformation.”
Founded in 2005 and headquartered in Pune, Affordable Robotic & Automation Ltd (ARAPL) delivers turnkey robotic and automation solutions across automotive, general manufacturing, and government sectors. Its offerings include robotic welding, automated inspection, assembly automation, automated parking systems, and autonomous driverless forklifts.
ARAPL operates five advanced plants in Pune spanning 350,000 sq ft, supported by over 400 engineers in India and seven team members in the US. The company also maintains facilities in North Carolina and California, and service centres in Faridabad, Mumbai, and San Francisco.

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M.E. Energy Bags Rs 490 Mn Order for Waste Heat Recovery Project

Second major EPC contract from Ferro Alloys sector strengthens company’s growth

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M.E. Energy Pvt Ltd, a wholly owned subsidiary of Kilburn Engineering Ltd and a leading Indian engineering company specialising in energy recovery and cost reduction, has secured its second consecutive major order worth Rs 490 million in the Ferro Alloys sector. The order covers the Engineering, Procurement and Construction (EPC) of a 12 MW Waste Heat Recovery Based Power Plant (WHRPP).

This repeat order underscores the Ferro Alloys industry’s confidence in M.E. Energy’s expertise in delivering efficient and sustainable energy solutions for high-temperature process industries. The project aims to enhance energy efficiency and reduce carbon emissions by converting waste heat into clean power.

“Securing another project in the Ferro Alloys segment reinforces our strong technical credibility. It’s a proud moment as we continue helping our clients achieve sustainability and cost efficiency through innovative waste heat recovery systems,” said K. Vijaysanker Kartha, Managing Director, M.E. Energy Pvt Ltd.

“M.E. Energy’s expansion into sectors such as cement and ferro alloys is yielding solid results. We remain confident of sustained success as we deepen our presence in steel and carbon black industries. These achievements reaffirm our focus on innovation, technology, and energy efficiency,” added Amritanshu Khaitan, Director, Kilburn Engineering Ltd

With this latest order, M.E. Energy has already surpassed its total external order bookings from the previous financial year, recording Rs 138 crore so far in FY26. The company anticipates further growth in the second half, supported by a robust project pipeline and the rising adoption of waste heat recovery technologies across industries.

The development marks continued momentum towards FY27, strengthening M.E. Energy’s position as a leading player in industrial energy optimisation.

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NTPC Green Energy Partners with Japan’s ENEOS for Green Fuel Exports

NGEL signs MoU with ENEOS to supply green methanol and hydrogen derivatives

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NTPC Green Energy Limited (NGEL), a subsidiary of NTPC Limited, has signed a Memorandum of Understanding (MoU) with Japan’s ENEOS Corporation to explore a potential agreement for the supply of green methanol and hydrogen derivative products.

The MoU was exchanged on 10 October 2025 during the World Expo 2025 in Osaka, Japan. It marks a major step towards global collaboration in clean energy and decarbonisation.
The partnership centres on NGEL’s upcoming Green Hydrogen Hub at Pudimadaka in Andhra Pradesh. Spread across 1,200 acres, the integrated facility is being developed for large-scale green chemical production and exports.

By aligning ENEOS’s demand for hydrogen derivatives with NGEL’s renewable energy initiatives, the collaboration aims to accelerate low-carbon energy transitions. It also supports NGEL’s target of achieving a 60 GW renewable energy portfolio by 2032, reinforcing its commitment to India’s green energy ambitions and the global net-zero agenda.

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