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Opportunities in M sand market in India

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The urbanisation in India is growing at an unprecedented level due to migration of people from smaller towns and villages to bigger cities in search of jobs and a better life. As more people move to urban areas the demand for housing and infrastructure will go up eventually driving the demand for construction material. In India, the construction boom has increased the demand of sand by many folds in the last two to three decades, which is putting a lot of pressure on the traditional source of sand supplies, i.e., our rivers and causing harm to aquifers, fisheries and protected areas. This has led to a shortage of sand and making it a scarce commodity in some parts of India and there were times when the construction industry almost come to standstill or moved at a snail pace due to the shortage of sand. Karnataka was forced to seek an alternative source of supply and imported river sand from Malaysia and Tamil Nadu floated tenders to import sand to overcome the sand shortage.

Natural river sand has been used in construction for centuries but the unsustainable level of river sand mining has depleted our rivers, which takes centuries to form. The river sand mining has caused dropping of water levels, erosion of river banks and floods during rainy seasons. Countries across the globe are facing this challenge and some of them are switching to "M" sand (manufactured sand) or crushed sand as an alternative to river sand. In India M sand is very popular in Karnataka as there are currently 120+ M sand plants are operating there.

The reason for higher adoption is due to shortage of river sand and the availability of raw material granite for M sand production in Karnataka. M sand is getting some tractions in other southern States due to sand shortage, which is pushing builders to move to M sand. Apart from the shortage of sand, higher prices of river sand is also creating room for M sand as it is much cheaper and end-users have been welcoming M sand due to frequent fluctuations in river sand price and availability. The ability to continuously avail M sand at a much cheaper cost compared to river sand provides end-users with confidence and consistency of material quality and availability. This leads to huge cost savings on all concrete applications and stability in the design mix of concrete.

The demand for sand is growing at a significant rate across India. The total sand demand in Karnataka is projected to touch 51.2 Million MT by 2022 growing at a CAGR of 6.2 per cent from 2017 to 2022. The sand market will be driven by infrastructure projects and real estate sector. The real estate sector received and investment worth of Rs 1.45 lakh crore comprise of 10 per cent of total investment in Indian real estate sector.

In the last couple of years, M sand has emerged as an alternative to river sand in some states. The M sand is produced by crushing rocks to form powder and it involves three stages of crushing, initially the boulders of less than 500 mm are crushed in jaw crusher then aggregates moves to cone crusher and finally the M sand is produced in VSI crusher (vertical shaft impactor) and the sand is further sieved using high-speed screens to remove particles less than 150 microns, different stages of screening ensure proper grading for better particle size distribution. Only the M sand, which is produced using all these three stages, complies with IS: 383 Zone II.

About the auther
Mohammad Shahid is Vice President with GMI Research, Gurgaon, Haryana. He can be contacted on: enquiry@gmiresearch.com | 0124 421 1199.

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Concrete

CCU testbeds in Tamil Nadu

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Tamil Nadu is set to host one of India’s five national carbon capture and utilisation (CCU) testbeds, aimed at reducing CO2 emissions in the cement industry as part of the country’s 2070 net-zero goal, as per a news report. The facility will be based at UltraTech Cement’s Reddipalayam plant in Ariyalur, supported by IIT Madras and BITS Pilani. Backed by the Department of Science and Technology (DST), the project will pilot an oxygen-enriched kiln capable of capturing up to two tonnes of CO2 per day for conversion into concrete products. Additional testbeds are planned in Rajasthan, Odisha, and Andhra Pradesh, involving companies like JK Cement and Dalmia Cement. Union Minister Jitendra Singh confirmed that funding approvals are underway, with full implementation expected in 2025.

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Concrete

JSW Cement gears up for IPO

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JSW Cement has set the price range for its upcoming initial public offering(IPO) at US$1.58 to US$1.67 per share, aiming to raise approximately US$409 million. As reported in the news, around US$91 million from the proceeds will be directed towards partially financing a new integrated cement plant in Nagaur, Rajasthan. Additionally, the company plans to utilise US$59.2 million to repay or prepay existing debts. The remaining capital will be allocated for general corporate purposes.

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Concrete

Cement industry to gain from new infrastructure spending

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As per a news report, Karan Adani, ACC Chair, has said that he expects the cement industry to benefit from the an anticipated US$2.2tn in new public infrastructure spending between 2025 and 2030. In a statement he said that ACC has crossed the 100Mt/yr cement capacity milestone in April 2025, propelling the company to get closer to its ambitious 140Mt/yr target by the 2028 financial year. The company’s capacity corresponds to 15 per cent of an all-India installed capacity of 686Mt/yr.

Image source:https://cementplantsupplier.com/cement-manufacturing/emerging-trends-in-cement-manufacturing-technology/

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