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Quality, skill & safety are our topmost priority

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– Pothiyath Sukumaran Nair, Joint President, HAPBCO

What is the set up and business of your company?
HAPBCO is a 60-year-old company and was constituted by late Hajee AP Bava with first project in KCP Cements Ltd, Macherla in the year 1947. Thereafter, the company never looked back. Currently, the company has four regional offices working. Champion of company, Hajee AP Bava passed away in 2010. The company has a fully professionalised and strong business ethics, which are never compromised. Quality, skill and safety have been priorities of the company.What is the company’s business?
The company was initially started with cement projects fabrication, erection and commissioning. In the last 10 years, the company has undergone sea change. The team has expanded to 400 staff and over 15,000 workmen, and has diversified into refinery, fertilizer, zinc plants, and most importantly, renewable energy like setting up solar power projects.
In last 3-4 years, a new system has been introduced called WHRS (Waste Heat Recovery System) in almost 15 cement plants, recently like My Home Cement, J.K. Lakshmi, Emami Cement and UltraTech. WHRS converts waste heat from calciners and coolers to steam generation and then power (energy), which economises the cement production cost.
We have safely installed more than 25 boilers at various cement plants. Recently, the company has also installed 2 x 25 MW heat recovery system boilers at Rashtriya Chemical Fertilizer at Alibaug, Thal in Maharashtra.Besides erection and fabrication, what are the other businesses of HAPBCO?
Operation and maintenance: Besides taking up turnkey projects of setting up integrated plants, the company has been awarded with operation and maintenance contracts by many cement plants. This not only reduces the downtime, but also improves the life of equipment of the plants as our preventive maintenance quality is very effective.What is the infrastructure you have?
With the passage of time, HAPBCO is fully-equipped with cranes, heavy lifts, hydra machine, chain pulley blocks, tools and tackles and micro alignment equipment. All capacity heavy cranes (50MT to 800MT) hydra, motorised winch, alignment equipment, plenty of welding and fitting tools in our all regional stores are all available any time.How important is safety and quality in project execution?
Both are very important components, because in project execution, workers work day and night and on heights. HAPBCO is an ISO-9001 certified company.
To ensure quality, we have a quality policy to be executed by well qualified and experienced engineer’s QCD team. HAPBCO, being an ISO-18001 certified company, ensures safety on all sites with regular training and safety regulating system ensuring unfailing use of PPEs and work permit system. We have been honored with best safety standard citation from all our clients.
ERP system: All functions of the company are monitored by ERP system with periodical audit.What is future vision of HAPBCO?
As per Nair, the company is visualising to be the world’s premise engineering construction company, delivering projects and services to a global marketplace. We also are establishing our own workshops for keeping regular use items ready for installation.How do you plan to meet the growing competition in your business?
We already have overseas projects and have plans to expand global business. To meet the local competition, we ensure that projects are being done with utmost safety and quality while executing the projects.
Recently in Udaipur Cement Works, while commissioning a 8 km-long OLBC (Over Land Belt Conveyor) for the first time crossing national highway, HAPBCO used two cranes together to erect the conveyor gallery on columns, which is very rare skill applied by any engineering company.
In UltraTech (Vikram Cement), HAPBCO erected and commissioned a 3 km long OLBC curved conveyor, which is rare most.
Nair dealt with business diversification from cement and steel business. HAPBCO has completed projects in CPP and recently took Up Adani Solar Power Projects (3 x 20 MW) in Karnataka. The first phase has already been commissioned and remaining are in progress.What future you envisage for fabrication and construction company’s role in Indian industry?
Nair opined as per IMF, India is to grow with 7.6 per cent GDP. This means that industry will come up either with greenfield projects or expansion. Even five year plan of Government of India has ambitious infrastructure development plan, where contracting companies shall play a pivotal role. The company having adequate resource availability will have an edge over others. HAPBCO, being one of the oldest company, has sufficient resources to meet its resource requirement.What is the compatibility of HAPBCO human resource?
The company has a full fledged HR department having richly experienced senior executives of industry. Regularly training and development programmes are conducted for skill and attitudinal improvement. Talent acquisition is regular process of the company. For future needs, the company engage fresh GETs/MTs and train them up to take up new assignments in the company. All projects are headed by very senior HAPBCO executives who are with company since long many years and have been groomed in HAPBCO culture.How to make project execution cost effective?
Idle time and non-utilisation of manpower in lifting, transporting, and engaged equipments for want of prerequisite material, land, drawings and machines to be installed should be avoided. Many times, the government statutory clearance also delays the project and increase cost of execution. Rework is another problem which should be avoided by maintaining quality work.
(Communication by the management of the company)

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Price hikes, drop in input costs help cement industry to post positive margins: Care Ratings

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Region-wise,the southern region comprises 35% of the total cement capacity, followed by thenorthern, eastern, western and central region comprising 20%, 18%, 14% and 13%of the capacity, respectively.

The cement industry is expected to post positive margins on decent price hikes over the months, falling raw material prices and marked drop in overall production costs, said an analysis of Care Ratings.

Wholesale and retail prices of cement have increased 11.9% and 12.4%, respectively, in the current financial year. As whole prices have remained elevated in most of the markets in the months of FY20, against the corresponding period of the previous year.

Similarly, electricity and fuel cost have declined 11.9% during 9M FY20 due to drop in crude oil prices. Logistics costs, the biggest cost for cement industry, has also dropped 7.7% (selling and distribution) as the Railways extended the benefit of exemption from busy season surcharge. Moreover, the cost of raw materials, too, declined 5.1% given the price of limestone had fallen 11.3% in the same aforementioned period, the analysis said.

According to Care Ratings, though the overall sales revenue has increased only 1.3%, against 16% growth in the year-ago period, the overall expenditure has declined 3.2% which has benefited the industry largely given the moderation in sales.

Even though FY20 has been subdued in terms of production and demand, the fall in cost of production has still supported the cement industry by clocking in positive margins, the rating agency said.

Cement demand is closely linked to the overall economic growth, particularly the housing and infrastructure sector. The cement sector will be seeing a sharp growth in volumes mainly due to increasing demand from affordable housing and other government infrastructure projects like roads, metros, airports, irrigation.

The government’s newly introduced National Infrastructure Pipeline (NIP), with its target of becoming a $5-trillion economy by 2025, is a detailed road map focused on economic revival through infrastructure development.

The NIP covers a gamut of sectors; rural and urban infrastructure and entails investments of Rs.102 lakh crore to be undertaken by the central government, state governments and the private sector. Of the total projects of the NIP, 42% are under implementation while 19% are under development, 31% are at the conceptual stage and 8% are yet to be classified.

The sectors that will be of focus will be roads, railways, power (renewable and conventional), irrigation and urban infrastructure. These sectors together account for 79% of the proposed investments in six years to 2025. Given the government’s thrust on infrastructure creation, it is likely to benefit the cement industry going forward.

Similarly, the Pradhan Mantri Awaas Yojana, aimed at providing affordable housing, will be a strong driver to lift cement demand. Prices have started correcting Q4 FY20 onwards due to revival in demand of the commodity, the agency said in its analysis.

Industry’s sales revenue has grown at a CAGR of 7.3% during FY15-19 but has grown only 1.3% in the current financial year. Tepid demand throughout the country in the first half of the year has led to the contraction of sales revenue. Fall in the total expenditure of cement firms had aided in improving the operating profit and net profit margins of the industry (OPM was 15.2 during 9M FY19 and NPM was 3.1 during 9M FY19). Interest coverage ratio, too, has improved on an overall basis (ICR was 3.3 during 9M FY19).

According to Cement Manufacturers Association, India accounts for over 8% of the overall global installed capacity. Region-wise, the southern region comprises 35% of the total cement capacity, followed by the northern, eastern, western and central region comprising 20%, 18%, 14% and 13% of the capacity, respectively.

Installed capacity of domestic cement makers has increased at a CAGR of 4.9% during FY16-20. Manufacturers have been able to maintain a capacity utilisation rate above 65% in the past quinquennium. In the current financial year due to the prolonged rains in many parts of the country, the capacity utilisation rate has fallen from 70% during FY19 to 66% currently (YTD).

Source:moneycontrol.com

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Wonder Cement shows journey of cement with new campaign

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The campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV…

ETBrandEquity

Cement manufacturing company Wonder Cement, has announced the launch of a digital campaign ‘Har Raah Mein Wonder Hai’. The campaign has been designed specifically to run on platforms such as Instagram, Facebook and YouTube.

#HarRaahMeinWonderHai is a one-minute video, designed and conceptualised by its digital media partner Triature Digital Marketing and Technologies Pvt Ltd. The entire journey of the cement brand from leaving the factory, going through various weather conditions and witnessing the beauty of nature and wonders through the way until it reaches the destination i.e., to the consumer is very intriguing and the brand has tried to showcase the same with the film.

Sanjay Joshi, executive director, Wonder Cement, said, "Cement as a product poses a unique marketing challenge. Most consumers will build their homes once and therefore buy cement once in a lifetime. It is critical for a cement company to connect with their consumers emotionally. As a part of our communication strategy, it is our endeavor to reach out to a large audience of this country through digital. Wonder Cement always a pioneer in digital, with the launch of our IGTV campaign #HarRahMeinWonderHai, is the first brand in the cement category to venture into this space. Through this campaign, we have captured the emotional journey of a cement bag through its own perspective and depicted what it takes to lay the foundation of one’s dreams and turn them into reality."

The story begins with a family performing the bhoomi poojan of their new plot. It is the place where they are investing their life-long earnings; and planning to build a dream house for the family and children. The family believes in the tradition of having a ‘perfect shuruaat’ (perfect beginning) for their future dream house. The video later highlights the process of construction and in sequence it is emphasising the value of ‘Perfect Shuruaat’ through the eyes of a cement bag.

Tarun Singh Chauhan, management advisor and brand consultant, Wonder Cement, said, "Our objective with this campaign was to show that the cement produced at the Wonder Cement plant speaks for itself, its quality, trust and most of all perfection. The only way this was possible was to take the perspective of a cement bag and showing its journey of perfection from beginning till the end."

According to the company, the campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV. No other brand in this category has created content specific to the platform.

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In spite of company’s optimism, demand weakness in cement is seen in the 4% y-o-y drop in sales volume. (Reuters)

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Cost cuts and better realizations save? the ?day ?for ?UltraTech Cement, Updated: 27 Jan 2020, Vatsala Kamat from Live Mint

Lower cost of energy and logistics helped Ebitda per tonne rise by about 29% in Q3
Premiumization of acquired brands, synergistic?operations hold promise for future profit growth Topics

UltraTech Cement
India’s largest cement producer UltraTech Cement Ltd turned out a bittersweet show in the December quarter. A sharp drop in fuel costs and higher realizations helped drive profit growth. But the inherent demand weakness was evident in the sales volumes drop during the quarter.

Better realizations during the December quarter, in spite of the 4% year-on-year volume decline, minimized the pain. Net stand-alone revenue fell by 2.6% to ?9,981.8 crore.

But as pointed out earlier, lower costs on most fronts helped profitability. The chart alongside shows the sharp drop in energy costs led by lower petcoke prices, lower fuel consumption and higher use of green power. Logistics costs, too, fell due to lower railway freight charges and synergies from the acquired assets. These savings helped offset the increase in raw material costs.

The upshot: Q3 Ebitda (earnings before interest, tax, depreciation and amortization) of about ?990 per tonne was 29% higher from a year ago. The jump in profit on a per tonne basis was more or less along expected lines, given the increase in realizations. "Besides, the reduction in net debt by about ?2,000 crore is a key positive," said Binod Modi, analyst at Reliance Securities Ltd.

Graphic by Santosh Sharma/Mint
What also impressed analysts is the nimble-footed integration of the recently merged cement assets of Nathdwara and Century, which was a concern on the Street.

Kunal Shah, analyst (institutional equities) at Yes Securities (India) Ltd, said: "The company has proved its ability of asset integration. Century’s cement assets were ramped up to 79% capacity utilization in December, even as they operated Nathdwara generating an Ebitda of ?1,500 per tonne."

Looks like the demand weakness mirrored in weak sales during the quarter was masked by the deft integration and synergies derived from these acquired assets. This drove UltraTech’s stock up by 2.6% to ?4,643 after the Q3 results were declared on Friday.

Brand transition from Century to UltraTech, which is 55% complete, is likely to touch 80% by September 2020. A report by Jefferies India Pvt. Ltd highlights that the Ebitda per tonne for premium brands is about ?5-10 higher per bag than the average (A cement bag weighs 50kg). Of course, with competition increasing in the arena, it remains to be seen how brand premiumization in the cement industry will pan out. UltraTech Cement scores well among peers here.

However, there are road bumps ahead for the cement sector and for UltraTech. Falling gross domestic product growth, fiscal slippages and lower budgetary allocation to infrastructure sector are making industry houses jittery on growth. Although UltraTech’s management is confident that cement demand is looking up, sustainability and pricing power remains a worry for the near term.

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