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R&D plays a significant role in increasing our competitiveness

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Pradeep Kumar, Head of Business Unit – Inorganic Pigments

High-quality inorganic colour pigments from LANXESS are used by customers worldwide in a range of applications in decorative concrete. Pradeep Kumar, Head of Business Unit – Inorganic Pigments, provides an overview of his company?s niche business.

Briefly introduce LANXESS as a company to our readers with details on its origin and the present status. How does it get all the new technologies from the parent company?
LANXESS is a leading specialty chemicals company with sales of EUR 7.9 billion in 2015 and about 16,600 employees in 29 countries. The company is currently represented at 52 production sites worldwide.

LANXESS is a global player with strong roots reaching as far back as 1863, the year Bayer was founded. Combining a long tradition with the dynamism of a young organisation, LANXESS grew from a strategic realignment of the Bayer Group?s chemical and plastics businesses at the beginning of 2005.

Research & development plays a significant role in increasing our competitiveness and expanding our business through the development of innovative processes and products, as well as the ongoing optimisation of existing production processes. As one of LANXESS? business units, Inorganic Pigments is the world?s largest producer of iron oxide pigments and has production sites on five continents that meet the highest technical and ecological standards. All Bayferrox?, Bayoxide? and Colortherm? pigments offer outstanding quality in all chemical and physical properties, but particularly in tinting strength and colour consistency. Their chemical composition ensures that the products are completely weather-stable and lightfast. Now well-known and valued all over the world, they first appeared in Germany, where they have been manufactured since 1926. Today high-quality inorganic colour pigments from LANXESS are used by customers worldwide in a range of applications, on roofs, walls and roads, in artificial grass at sporting venues, or in laminate floors and plastic and cosmetic products.

Tell us something about your Indian business and the range of products and services you offer?
India is certainly one of the fastest growing markets for us and it?s one of our most important markets with a special focus. We have a couple of decades of experience and expertise in this market. Globally, if we look at the iron oxide pigment business worldwide, LANXESS is the largest supplier. In India too, our full range of products marketed under the trade names Bayferrox?, Bayoxide? and Colortherm? are the best known brands in the Indian market. We have the world?s largest plant in Germany with a capacity of 280,000 tonnes per annum, and we have a global production capacity of 375.000 tonnes. As an extension of our proven Bayferrox? portfolio, the New Red pigments produced from our newly built plant in Ningbo, China, present a new generation of iron oxide pigments. The new pigments are based on a completely new production method – the so-called ?Ningbo Process? that offers special advantages in terms of sustainability and pigment quality.

Inform us on how you market and provide service to your consumers. Brief us on your top-selling products in construction and water treatment…
The construction industry is one of the largest consumers of Bayferrox? and Colortherm? pigments. Additionally, the product line Bayoxide? is the ideal product for advanced technologies like water purification, catalysts and biogas treatment. To increase the market for construction applications, we are in discussion with various real estate companies, explaining to them the benefits of coloured concrete and coloured asphalt applications. We have also taken initiatives to spread awareness among architects and designers with regard to coloured concrete applications through relevant magazines and e-newsletters, by sharing case studies and best practices from other parts of the world, which demonstrate these applications.

LANXESS offers the full spread of technical service for any kind of construction application by our Global and Regional Competence Centers.

At what stage of construction are the colouring agents used? How are these added to concrete to get the best results?
To obtain the best possible results, the pigments are added in dry stage to the sand and aggregates of the classical concrete formulation. After a short pre-mix time, the cement and the water are finally added to the formulation. For the reason that the formulation can vary, LANXESS and the Global Competence Centers are offering all kind of technical expertise to achieve the best possible result.

How do you maintain consistency of your product, considering that for decorative applications, uniformity of colour is extremely important?
There is a clear emphasis on the colour accents that the pigments can provide – from yellow to orange; red to green; and brown to black. All the pigments from LANXESS are suitable for the colouration of a wide variety of products and are under permanent and strict quality control of our ISO-certified laboratories before they are shipped to our customers.

Considering that sustainability is important for a company like yours, and your score on the Dow Jones sustainability index is pretty impressive, give us some insight into your sustainability initiatives…
Production processes have always been designed to conserve resources and preserve the environment – and to be safe and sustainable. They are also subject to constant improvement.

LANXESS Inorganic Pigments Group represents a consistent combination of environmental responsibility, efficiency and quality. In line with these objectives, and based on our 90 years of experience, we have once again set a milestone in the production of synthetic iron oxide pigments at our new production facility in Ningbo, China. It is the world?s most modern plant of its kind and another key element in our global production network. Here, the newly developed Ningbo Process is being used for the first time. This innovative technology allows unique and high-quality red iron oxide pigments – the so-called New Reds – to be manufactured in an environmentally friendly way. It enables us to offer our worldwide customers an impressive measure of security for the future and to lay the foundation for sustainable success.

Considering the developed world, we as Indians pay much less attention to subjects like decorating concrete with colours. How do you see the business in the next ten years?
In the last few years, we have a built a strong team here in India with the growing interest in not only our products, but also our service. There is a growing trend in paint manufacturers in India to produce not just paints, but paints which are environmentally friendly with ingredients which are environmentally produced. This is in line with our sustainability principles described above. We have a sophisticated logistics network which guaranteed deliveries anywhere in the world, with which we serve the Indian market better.

What sort of chemicals are used for water treatment and what are your key products in water treatment?
The Bayoxide? product line stands for a range of technical applications of iron oxides and chrome oxides. Bayoxide? E 33 granules for example serve as an effective filter for removing arsenic from water. It is more imperative than ever to have a treatment process capable of effectively removing arsenic from drinking water. LANXESS has developed an iron oxide with the brand name Bayoxide? E 33 specifically for the removal of arsenic from drinking water and non-drinking water sources. When water from a source is pumped through a vessel or a series of vessels containing Bayoxide? E 33, it passes through a fixed bed of the media where arsenic is adsorbed quickly and selectively.

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Price hikes, drop in input costs help cement industry to post positive margins: Care Ratings

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Region-wise,the southern region comprises 35% of the total cement capacity, followed by thenorthern, eastern, western and central region comprising 20%, 18%, 14% and 13%of the capacity, respectively.

The cement industry is expected to post positive margins on decent price hikes over the months, falling raw material prices and marked drop in overall production costs, said an analysis of Care Ratings.

Wholesale and retail prices of cement have increased 11.9% and 12.4%, respectively, in the current financial year. As whole prices have remained elevated in most of the markets in the months of FY20, against the corresponding period of the previous year.

Similarly, electricity and fuel cost have declined 11.9% during 9M FY20 due to drop in crude oil prices. Logistics costs, the biggest cost for cement industry, has also dropped 7.7% (selling and distribution) as the Railways extended the benefit of exemption from busy season surcharge. Moreover, the cost of raw materials, too, declined 5.1% given the price of limestone had fallen 11.3% in the same aforementioned period, the analysis said.

According to Care Ratings, though the overall sales revenue has increased only 1.3%, against 16% growth in the year-ago period, the overall expenditure has declined 3.2% which has benefited the industry largely given the moderation in sales.

Even though FY20 has been subdued in terms of production and demand, the fall in cost of production has still supported the cement industry by clocking in positive margins, the rating agency said.

Cement demand is closely linked to the overall economic growth, particularly the housing and infrastructure sector. The cement sector will be seeing a sharp growth in volumes mainly due to increasing demand from affordable housing and other government infrastructure projects like roads, metros, airports, irrigation.

The government’s newly introduced National Infrastructure Pipeline (NIP), with its target of becoming a $5-trillion economy by 2025, is a detailed road map focused on economic revival through infrastructure development.

The NIP covers a gamut of sectors; rural and urban infrastructure and entails investments of Rs.102 lakh crore to be undertaken by the central government, state governments and the private sector. Of the total projects of the NIP, 42% are under implementation while 19% are under development, 31% are at the conceptual stage and 8% are yet to be classified.

The sectors that will be of focus will be roads, railways, power (renewable and conventional), irrigation and urban infrastructure. These sectors together account for 79% of the proposed investments in six years to 2025. Given the government’s thrust on infrastructure creation, it is likely to benefit the cement industry going forward.

Similarly, the Pradhan Mantri Awaas Yojana, aimed at providing affordable housing, will be a strong driver to lift cement demand. Prices have started correcting Q4 FY20 onwards due to revival in demand of the commodity, the agency said in its analysis.

Industry’s sales revenue has grown at a CAGR of 7.3% during FY15-19 but has grown only 1.3% in the current financial year. Tepid demand throughout the country in the first half of the year has led to the contraction of sales revenue. Fall in the total expenditure of cement firms had aided in improving the operating profit and net profit margins of the industry (OPM was 15.2 during 9M FY19 and NPM was 3.1 during 9M FY19). Interest coverage ratio, too, has improved on an overall basis (ICR was 3.3 during 9M FY19).

According to Cement Manufacturers Association, India accounts for over 8% of the overall global installed capacity. Region-wise, the southern region comprises 35% of the total cement capacity, followed by the northern, eastern, western and central region comprising 20%, 18%, 14% and 13% of the capacity, respectively.

Installed capacity of domestic cement makers has increased at a CAGR of 4.9% during FY16-20. Manufacturers have been able to maintain a capacity utilisation rate above 65% in the past quinquennium. In the current financial year due to the prolonged rains in many parts of the country, the capacity utilisation rate has fallen from 70% during FY19 to 66% currently (YTD).

Source:moneycontrol.com

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Wonder Cement shows journey of cement with new campaign

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The campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV…

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Cement manufacturing company Wonder Cement, has announced the launch of a digital campaign ‘Har Raah Mein Wonder Hai’. The campaign has been designed specifically to run on platforms such as Instagram, Facebook and YouTube.

#HarRaahMeinWonderHai is a one-minute video, designed and conceptualised by its digital media partner Triature Digital Marketing and Technologies Pvt Ltd. The entire journey of the cement brand from leaving the factory, going through various weather conditions and witnessing the beauty of nature and wonders through the way until it reaches the destination i.e., to the consumer is very intriguing and the brand has tried to showcase the same with the film.

Sanjay Joshi, executive director, Wonder Cement, said, "Cement as a product poses a unique marketing challenge. Most consumers will build their homes once and therefore buy cement once in a lifetime. It is critical for a cement company to connect with their consumers emotionally. As a part of our communication strategy, it is our endeavor to reach out to a large audience of this country through digital. Wonder Cement always a pioneer in digital, with the launch of our IGTV campaign #HarRahMeinWonderHai, is the first brand in the cement category to venture into this space. Through this campaign, we have captured the emotional journey of a cement bag through its own perspective and depicted what it takes to lay the foundation of one’s dreams and turn them into reality."

The story begins with a family performing the bhoomi poojan of their new plot. It is the place where they are investing their life-long earnings; and planning to build a dream house for the family and children. The family believes in the tradition of having a ‘perfect shuruaat’ (perfect beginning) for their future dream house. The video later highlights the process of construction and in sequence it is emphasising the value of ‘Perfect Shuruaat’ through the eyes of a cement bag.

Tarun Singh Chauhan, management advisor and brand consultant, Wonder Cement, said, "Our objective with this campaign was to show that the cement produced at the Wonder Cement plant speaks for itself, its quality, trust and most of all perfection. The only way this was possible was to take the perspective of a cement bag and showing its journey of perfection from beginning till the end."

According to the company, the campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV. No other brand in this category has created content specific to the platform.

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In spite of company’s optimism, demand weakness in cement is seen in the 4% y-o-y drop in sales volume. (Reuters)

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Cost cuts and better realizations save? the ?day ?for ?UltraTech Cement, Updated: 27 Jan 2020, Vatsala Kamat from Live Mint

Lower cost of energy and logistics helped Ebitda per tonne rise by about 29% in Q3
Premiumization of acquired brands, synergistic?operations hold promise for future profit growth Topics

UltraTech Cement
India’s largest cement producer UltraTech Cement Ltd turned out a bittersweet show in the December quarter. A sharp drop in fuel costs and higher realizations helped drive profit growth. But the inherent demand weakness was evident in the sales volumes drop during the quarter.

Better realizations during the December quarter, in spite of the 4% year-on-year volume decline, minimized the pain. Net stand-alone revenue fell by 2.6% to ?9,981.8 crore.

But as pointed out earlier, lower costs on most fronts helped profitability. The chart alongside shows the sharp drop in energy costs led by lower petcoke prices, lower fuel consumption and higher use of green power. Logistics costs, too, fell due to lower railway freight charges and synergies from the acquired assets. These savings helped offset the increase in raw material costs.

The upshot: Q3 Ebitda (earnings before interest, tax, depreciation and amortization) of about ?990 per tonne was 29% higher from a year ago. The jump in profit on a per tonne basis was more or less along expected lines, given the increase in realizations. "Besides, the reduction in net debt by about ?2,000 crore is a key positive," said Binod Modi, analyst at Reliance Securities Ltd.

Graphic by Santosh Sharma/Mint
What also impressed analysts is the nimble-footed integration of the recently merged cement assets of Nathdwara and Century, which was a concern on the Street.

Kunal Shah, analyst (institutional equities) at Yes Securities (India) Ltd, said: "The company has proved its ability of asset integration. Century’s cement assets were ramped up to 79% capacity utilization in December, even as they operated Nathdwara generating an Ebitda of ?1,500 per tonne."

Looks like the demand weakness mirrored in weak sales during the quarter was masked by the deft integration and synergies derived from these acquired assets. This drove UltraTech’s stock up by 2.6% to ?4,643 after the Q3 results were declared on Friday.

Brand transition from Century to UltraTech, which is 55% complete, is likely to touch 80% by September 2020. A report by Jefferies India Pvt. Ltd highlights that the Ebitda per tonne for premium brands is about ?5-10 higher per bag than the average (A cement bag weighs 50kg). Of course, with competition increasing in the arena, it remains to be seen how brand premiumization in the cement industry will pan out. UltraTech Cement scores well among peers here.

However, there are road bumps ahead for the cement sector and for UltraTech. Falling gross domestic product growth, fiscal slippages and lower budgetary allocation to infrastructure sector are making industry houses jittery on growth. Although UltraTech’s management is confident that cement demand is looking up, sustainability and pricing power remains a worry for the near term.

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