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We will invest more for future expansion of our R&D set up in Navi Mumbai

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Giles Everitt, Managing Director, Chryso India
We have four portfolios of product to enhance both grinding efficiency and activation of SCM and will be investing further in our R&D to accelerate innovation and products tailor-made to meet specific customers? demands, says Giles Everitt, Managing Director, Chryso India. Excerpts from the interview…

What are the advantages of using grinding aids?
Grinding aid prevents agglomeration of grinding media during and after milling. If you have clean grinding media, then grinding efficiency increases. It not only increases milling efficiency by 10-25 per cent, but also increases rate of loading, bag filling, etc. So cement grinding aids are important in enhancing the quality and characteristics of cement.

What is the current acceptance level for cement grinding aids in India?
There is an upward trend in using cement grinding aids in India. This is because the awareness level has improved and people are more informed of the capability of the advancements in the cement grinding aids. So, the trend is extremely positive. There are more investments in capacity expansion and that is going to help Chryso India to achieve greater penetration in the Indian market.

Does it anyway contribute in reducing the carbon footprint?
Of course. Indian cement industry is very much conscious of the environmental impact of the cement manufacturing. The cement industry produces high volume of CO2. We are looking to counter this by making the clinker more active using our activation technology and enhance the strength. It gives the opportunity to increase the secondary cementitious material within the cement, thus we can reduce the CO2 footprint per tonne of cement; and that is the core driver of cement industry on sustainability criteria and from the cost perspective as well.

What is your market share in India for grinding aids?
Chryso has a technological lead position in the Indian market and our market share is improving. We have both a very proficient commercial team and proficient portfolio of products. We are heavily investing in new innovations and technologies and we can offer tailor-made solutions for specific customers? demands. However, we have to continually innovate new products and offerings for all our customers.

How do you see the acceptance of your technologies in Indian market?
International players have a major share in the Indian cement market and everybody is looking to differentiate their offerings within India. I see cement additives can be a catalyst and support in the function to innovate new products. In some areas, cement utilisation is very low, some 50 per cent which should push towards 70-80 per cent in the near future. For this, there is a need for increased grinding efficiency. Chryso has four portfolio of products to assist in all these aspects, Grinding Aids, Activators, Raw Mill Grinding Aids and Technical Products such as air entrainers. I see the cement industry in India as a technology-driven industry and they encompass and embrace technological advancements.

Could you elaborate on your R&D initiatives?
After coming to India, we identified great complexities in raw material yield in India and degree of variability. We realized that to have a technological lead in India, we had to invest in R&D for the Indian market. That?s why we invested in our research & development (R&D) centre in Navi Mumbai and we are continuing our investment at Navi Mumbai, expanding our Cement Research Laboratory in 2015. We will also be expanding our market reach to new neighbouring markets. However, the core focus of this R&D centre is India.

Chryso has three business units, concrete admixture business, construction systems business, and cement business. Our cement business unit is a team specialized for the technical sales of cement grinding aids and fully supported by its own specific technical team.

What is your spend on R&D?
From a global perspective, Chryso has consistently invested three per cent of its annual turnover back into R&D. We invest in R&D to create innovative products and 35 per cent of our sales turnover is comprised of products less than five years old. This demonstrates that we are very good innovators of products that meet the needs of our customers.

How do you assess the growth prospects in the coming years?
India is the second-largest cement market in the world, and the growth potential in India is really huge. Though significantly behind China, India has around 250 million tonne cement production per annum with a potential for 8-10 per cent growth year-on-year. The cement production can reach above 500 million tonne by 2020. So, we see a very strong market trend coming forth. It is right that Chryso has invested in its plant network, teams, and R&D, specifically for the Indian market. Everything is right for the future and strong growth for the coming five years.

What are your future plans?
We will continue to invest in our plants. We will also focus on our R&D facility in Navi Mumbai and further invest in the facility with the aspirations of a very strong growth in cement grinding aids in the coming 2-5 years. Chryso aspires to be a technological leader in the construction chemicals market in India, and we will continue to invest for growth now and in the future. We will work in partnership with our customers to meet the future demands.

FACT SHEET

  • Chryso entered the Indian market in 2006 as 50:50 joint venture with Structural Waterproofing Company (SWC)

  • In 2008 Chryso bought the balance 50 per cent share and became Chryso India

  • In 2008 new griding aids were introduced in the India

  • Currenly has four plants – Alwar, Kolkata, Vapi, Chennai

  • A new greenfield plant will be operational in 2015

  • In 2013, Chennai plant was reconstructed

  • Plans to set up a new plant in the western part of India

Chryso in indian market

  • Chryso India is present in various construction segments like airports, thermal/nuclear power projects, metro rail, hydroelectric projects, concrete roads, industrial plants and ports. ITD Cementation, IVRCL, NCC, L&T, Lodha Group – World One, Gammon India, HCC, Simplex, Soma, B Seeniah, PersysSdnBhd, PunjLlyod, Bridge & Roof; various real estate developers, PSUs and government authorities are some of its prestigious customers.
  • Few of the exceptional projects where Chryso has proven global standards are: M75 grade concrete for JJ Flyover; Golden Quadrilateral Highway Project, Atomic Power Projects of Kaiga, Kota, Tarapur, Kalpakkam; Malabar Hills Tunnel; Calcutta Metro; DMRC; Delhi Airport; IOCL – Barauni and Panipat; and Naptha Jhakri Hydro Electric Project.
  • Chryso is a regular concrete admixture supplier in all the major ready mix concrete (RMC) units in India, viz. Lafarge, ACC, UltraTech, RMC (I) etc.

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Price hikes, drop in input costs help cement industry to post positive margins: Care Ratings

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Region-wise,the southern region comprises 35% of the total cement capacity, followed by thenorthern, eastern, western and central region comprising 20%, 18%, 14% and 13%of the capacity, respectively.

The cement industry is expected to post positive margins on decent price hikes over the months, falling raw material prices and marked drop in overall production costs, said an analysis of Care Ratings.

Wholesale and retail prices of cement have increased 11.9% and 12.4%, respectively, in the current financial year. As whole prices have remained elevated in most of the markets in the months of FY20, against the corresponding period of the previous year.

Similarly, electricity and fuel cost have declined 11.9% during 9M FY20 due to drop in crude oil prices. Logistics costs, the biggest cost for cement industry, has also dropped 7.7% (selling and distribution) as the Railways extended the benefit of exemption from busy season surcharge. Moreover, the cost of raw materials, too, declined 5.1% given the price of limestone had fallen 11.3% in the same aforementioned period, the analysis said.

According to Care Ratings, though the overall sales revenue has increased only 1.3%, against 16% growth in the year-ago period, the overall expenditure has declined 3.2% which has benefited the industry largely given the moderation in sales.

Even though FY20 has been subdued in terms of production and demand, the fall in cost of production has still supported the cement industry by clocking in positive margins, the rating agency said.

Cement demand is closely linked to the overall economic growth, particularly the housing and infrastructure sector. The cement sector will be seeing a sharp growth in volumes mainly due to increasing demand from affordable housing and other government infrastructure projects like roads, metros, airports, irrigation.

The government’s newly introduced National Infrastructure Pipeline (NIP), with its target of becoming a $5-trillion economy by 2025, is a detailed road map focused on economic revival through infrastructure development.

The NIP covers a gamut of sectors; rural and urban infrastructure and entails investments of Rs.102 lakh crore to be undertaken by the central government, state governments and the private sector. Of the total projects of the NIP, 42% are under implementation while 19% are under development, 31% are at the conceptual stage and 8% are yet to be classified.

The sectors that will be of focus will be roads, railways, power (renewable and conventional), irrigation and urban infrastructure. These sectors together account for 79% of the proposed investments in six years to 2025. Given the government’s thrust on infrastructure creation, it is likely to benefit the cement industry going forward.

Similarly, the Pradhan Mantri Awaas Yojana, aimed at providing affordable housing, will be a strong driver to lift cement demand. Prices have started correcting Q4 FY20 onwards due to revival in demand of the commodity, the agency said in its analysis.

Industry’s sales revenue has grown at a CAGR of 7.3% during FY15-19 but has grown only 1.3% in the current financial year. Tepid demand throughout the country in the first half of the year has led to the contraction of sales revenue. Fall in the total expenditure of cement firms had aided in improving the operating profit and net profit margins of the industry (OPM was 15.2 during 9M FY19 and NPM was 3.1 during 9M FY19). Interest coverage ratio, too, has improved on an overall basis (ICR was 3.3 during 9M FY19).

According to Cement Manufacturers Association, India accounts for over 8% of the overall global installed capacity. Region-wise, the southern region comprises 35% of the total cement capacity, followed by the northern, eastern, western and central region comprising 20%, 18%, 14% and 13% of the capacity, respectively.

Installed capacity of domestic cement makers has increased at a CAGR of 4.9% during FY16-20. Manufacturers have been able to maintain a capacity utilisation rate above 65% in the past quinquennium. In the current financial year due to the prolonged rains in many parts of the country, the capacity utilisation rate has fallen from 70% during FY19 to 66% currently (YTD).

Source:moneycontrol.com

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Wonder Cement shows journey of cement with new campaign

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The campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV…

ETBrandEquity

Cement manufacturing company Wonder Cement, has announced the launch of a digital campaign ‘Har Raah Mein Wonder Hai’. The campaign has been designed specifically to run on platforms such as Instagram, Facebook and YouTube.

#HarRaahMeinWonderHai is a one-minute video, designed and conceptualised by its digital media partner Triature Digital Marketing and Technologies Pvt Ltd. The entire journey of the cement brand from leaving the factory, going through various weather conditions and witnessing the beauty of nature and wonders through the way until it reaches the destination i.e., to the consumer is very intriguing and the brand has tried to showcase the same with the film.

Sanjay Joshi, executive director, Wonder Cement, said, "Cement as a product poses a unique marketing challenge. Most consumers will build their homes once and therefore buy cement once in a lifetime. It is critical for a cement company to connect with their consumers emotionally. As a part of our communication strategy, it is our endeavor to reach out to a large audience of this country through digital. Wonder Cement always a pioneer in digital, with the launch of our IGTV campaign #HarRahMeinWonderHai, is the first brand in the cement category to venture into this space. Through this campaign, we have captured the emotional journey of a cement bag through its own perspective and depicted what it takes to lay the foundation of one’s dreams and turn them into reality."

The story begins with a family performing the bhoomi poojan of their new plot. It is the place where they are investing their life-long earnings; and planning to build a dream house for the family and children. The family believes in the tradition of having a ‘perfect shuruaat’ (perfect beginning) for their future dream house. The video later highlights the process of construction and in sequence it is emphasising the value of ‘Perfect Shuruaat’ through the eyes of a cement bag.

Tarun Singh Chauhan, management advisor and brand consultant, Wonder Cement, said, "Our objective with this campaign was to show that the cement produced at the Wonder Cement plant speaks for itself, its quality, trust and most of all perfection. The only way this was possible was to take the perspective of a cement bag and showing its journey of perfection from beginning till the end."

According to the company, the campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV. No other brand in this category has created content specific to the platform.

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In spite of company’s optimism, demand weakness in cement is seen in the 4% y-o-y drop in sales volume. (Reuters)

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Cost cuts and better realizations save? the ?day ?for ?UltraTech Cement, Updated: 27 Jan 2020, Vatsala Kamat from Live Mint

Lower cost of energy and logistics helped Ebitda per tonne rise by about 29% in Q3
Premiumization of acquired brands, synergistic?operations hold promise for future profit growth Topics

UltraTech Cement
India’s largest cement producer UltraTech Cement Ltd turned out a bittersweet show in the December quarter. A sharp drop in fuel costs and higher realizations helped drive profit growth. But the inherent demand weakness was evident in the sales volumes drop during the quarter.

Better realizations during the December quarter, in spite of the 4% year-on-year volume decline, minimized the pain. Net stand-alone revenue fell by 2.6% to ?9,981.8 crore.

But as pointed out earlier, lower costs on most fronts helped profitability. The chart alongside shows the sharp drop in energy costs led by lower petcoke prices, lower fuel consumption and higher use of green power. Logistics costs, too, fell due to lower railway freight charges and synergies from the acquired assets. These savings helped offset the increase in raw material costs.

The upshot: Q3 Ebitda (earnings before interest, tax, depreciation and amortization) of about ?990 per tonne was 29% higher from a year ago. The jump in profit on a per tonne basis was more or less along expected lines, given the increase in realizations. "Besides, the reduction in net debt by about ?2,000 crore is a key positive," said Binod Modi, analyst at Reliance Securities Ltd.

Graphic by Santosh Sharma/Mint
What also impressed analysts is the nimble-footed integration of the recently merged cement assets of Nathdwara and Century, which was a concern on the Street.

Kunal Shah, analyst (institutional equities) at Yes Securities (India) Ltd, said: "The company has proved its ability of asset integration. Century’s cement assets were ramped up to 79% capacity utilization in December, even as they operated Nathdwara generating an Ebitda of ?1,500 per tonne."

Looks like the demand weakness mirrored in weak sales during the quarter was masked by the deft integration and synergies derived from these acquired assets. This drove UltraTech’s stock up by 2.6% to ?4,643 after the Q3 results were declared on Friday.

Brand transition from Century to UltraTech, which is 55% complete, is likely to touch 80% by September 2020. A report by Jefferies India Pvt. Ltd highlights that the Ebitda per tonne for premium brands is about ?5-10 higher per bag than the average (A cement bag weighs 50kg). Of course, with competition increasing in the arena, it remains to be seen how brand premiumization in the cement industry will pan out. UltraTech Cement scores well among peers here.

However, there are road bumps ahead for the cement sector and for UltraTech. Falling gross domestic product growth, fiscal slippages and lower budgetary allocation to infrastructure sector are making industry houses jittery on growth. Although UltraTech’s management is confident that cement demand is looking up, sustainability and pricing power remains a worry for the near term.

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