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We refute the allegations of cartelisation
Published
12 years agoon
By
adminHans Fuchs, Managing Director and CEO, ACCACC had recently been in news for the issue of cartelisation. Hans Fuchs, MD and CEO, of the company talks to ICR about their quality standards and their new cement plant.
At present, what is the total size of the RMC industry in India? What are the major factors driving this growth?The total size of RMC in India is approximately 60 mio cum. However, the RMC produced from commercial RMC supplies is approximately 22 mio cum. The reason for this is that a lot of on-site production takes place and is actually increasing. This is backward Integration market (contractors and builders erecting and operating their own plants From our statistics and forecast we expect the residential segment to account for about 29 per cent of the demand while Infrastructure (roads, powers, railways, airports etc) and commercial construction (commercial complexes, retail stores etc) segments are likely to constitute about 33 per cent and 38 per cent respectively.Mostly all the major companies have faced a slump of 20-25 per cent in the first two quarters. How did your company perform in the first two quarters?
In Q1 and Q2 the total RMC market has dropped by 8 per cent as growth in metros due to subdued residential and commercial activity as high inventory levels and liquidity issues persist. During this time our volumes have dropped in line with the market.Despite India being the second largest producer of cement, the penetration of RMC is abysmal. According to you, what are the reasons for this?
The reality is really amazing as penetration in the total concrete market is still well below 10 per cent. As purchasers in India RMC we seemed to be obsessed with L1 (The lowest quote). When looking at the concrete on site often the view is very often myopic and the true cost is never calculated. This then ends up with an on-site facility being used which often is of very dubious quality in every sense of the operation from quality to permitting. The cost overruns from this type of operation are usually just buried in the ongoing contract costs and are never really highlighted. I have seen major issues on these sites with quality, material wastages, labour, plant and equipment operation and major safety and environmental breaches. All of this has a cost and when weighing this all up, I really believe that deliveries from a responsible, reputable and quality RMC Supplier such as ACC Concrete save a considerable amount of money over the contract duration. Other reasons stated for the none use of RMC has been due to availability in supplies, which really is something that can be rectified with the supplier. Often you find that on-site facilities are either erected or operated by the RMC suppliers.What types of RMCs are manufactured by you? What are their advantages over site mixed concrete?
We have capability to produce all grades and also very high grade of concrete such as M100. Besides these concrete for special applications is also manufactured like – self compacted concrete, lightweight concrete, stamped concrete, self flow concrete, temperature controlled concrete, column concrete, slab concrete, foundation concrete etc.Advantages over site mix concrete:??The RMC plant involves an automated and computerized process to manufacture a quality product by exercising control over every step and on mixing of all ingredients (quality raw materials). In case of site mix concrete (SMC), there is lack of control on mixing of input materials, which may result in a poor quality output.??SMC operations typically run into 2-3 kg wastage per 50 kg cement due to poor storage of raw materials, which is not the case for RMC.??SMC is a labour-intensive operation and managing labour is a hectic task. Use of RMC lowers dependency on labour and this also benefits developers through optimisation of costs.??Production at the RMC plant ensures faster production. While production output from site mixed operation requires 8/12 mixer to produce 4-5Cu.m./hr,a single RMC plant (60 cu m per hourr) can generate output of around 45 cu m per hour. Thus, RMC offers ten times better yield than SMC, resulting in optimisation of time and costs for clients.??Usage of RMC is eco-friendly, as the raw materials are mixed at the plant, which reduces air pollution in and around the worksite.How do you maintain your quality standards of the concrete produced?First of all we adhere to the Indian norms and produce IS RMC 4926 and have all the processing, quality management and all the other integrated systems in place. On the production side, we have a life quality system which keeps a check on the minutest change in the quality. The raw materials also are thoroughly tested so these are the few things we do to keep a check on the quality.ACC was planning to have a clinker production in east India, how is the progress?It is not easy to set up a cement plant since it goes through a lot of processing and there are times that it takes years to set up the same due to government clearances. However we expect the plant to get commissioned by mid 2014.What support do you require from the government on the policy level?
Intervention is required on a number of fronts to ensure consistent quality concrete. I believe that there is a role to play by a number of parties which could change the way that the RMC industry is potentially heading and in turn shall have a positive effect on the quality of materials supplied in Indian buildings and infrastructure.??The first area would be the consistent application of taxes for site based mixing and RMC.??The second would be clearing the confusion in the application of excise for an on-site based production unit or an Off-Site RMC Production unit by applying the same rates or none at all. By doing this there would be clearly no tax or excise advantages for on-site mixing and only commercial or logistical issues would remain as the choice whether to use RMC from off site or have an on-site facility. If this is thought through and correctly applied, revenues could actually increase for the government.??The third area is the adoption of a recognised and impartial regulatory scheme for quality in production and delivery of RMC for all concrete supplies into public works and private concrete specifications. The current scheme operated by RMCMA is one which is self regulatory and although non-members can apply to be certified against the scheme, it is industry led and therefore can be perceived as not being impartial. However, QCI (Quality Council of India) have now taken on ownership of this scheme and it is now a totally impartial multi-stakeholder quality scheme which can be used as the standard specification in all works requiring quality concrete. Where the scheme has been specified, producers of concrete would have to have their plant certified in order to supply concrete to that site. Certification would be carried out only by separate independent certifying bodies with the correct credentials for doing so. This totally impartial quality scheme shall be managed by a multi-stakeholder committee with representation from government or government agencies, industry bodies, user organizations, academic bodies and any other related interests like certification bodies. This type of scheme is at the forefront of best available and applied quality processes in the world and shall result in quality concrete being delivered to our buildings and infrastructure in India. The scheme shall be operational in early 2013.How different are the international norms of producing concrete as compared to the Indian standards?I would say that the international quality standards are much different as compared India. For producing concrete internationally you need to have a lot of certifications in place and must a quality certification. If a company is found producing or introducing something wrong in the market, they lose their license not only in that particular country but all around the world. The problem in India is that one cannot get finished products. The biggest example was during the Common Wealth Games in Delhi, when we had incidents like the bridge collapsing.What trends are you noting in the demand for RMC equipment? What is triggering these trends?With increasing usage of high quality RMC for normal to critical projects, equipment manufacturers are building many customised and innovative products (mobile plants, small-sized plants/ small foundation, long boom pumps etc.).What does ACC have to say on the issue of cartelisation?
We obviously refute the allegations. Also we have produced all the evidences in the court and are waiting to hear from them in December. That’s all I say right now.
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Price hikes, drop in input costs help cement industry to post positive margins: Care Ratings
Published
3 years agoon
October 21, 2021By
adminRegion-wise,the southern region comprises 35% of the total cement capacity, followed by thenorthern, eastern, western and central region comprising 20%, 18%, 14% and 13%of the capacity, respectively.
The cement industry is expected to post positive margins on decent price hikes over the months, falling raw material prices and marked drop in overall production costs, said an analysis of Care Ratings.
Wholesale and retail prices of cement have increased 11.9% and 12.4%, respectively, in the current financial year. As whole prices have remained elevated in most of the markets in the months of FY20, against the corresponding period of the previous year.
Similarly, electricity and fuel cost have declined 11.9% during 9M FY20 due to drop in crude oil prices. Logistics costs, the biggest cost for cement industry, has also dropped 7.7% (selling and distribution) as the Railways extended the benefit of exemption from busy season surcharge. Moreover, the cost of raw materials, too, declined 5.1% given the price of limestone had fallen 11.3% in the same aforementioned period, the analysis said.
According to Care Ratings, though the overall sales revenue has increased only 1.3%, against 16% growth in the year-ago period, the overall expenditure has declined 3.2% which has benefited the industry largely given the moderation in sales.
Even though FY20 has been subdued in terms of production and demand, the fall in cost of production has still supported the cement industry by clocking in positive margins, the rating agency said.
Cement demand is closely linked to the overall economic growth, particularly the housing and infrastructure sector. The cement sector will be seeing a sharp growth in volumes mainly due to increasing demand from affordable housing and other government infrastructure projects like roads, metros, airports, irrigation.
The government’s newly introduced National Infrastructure Pipeline (NIP), with its target of becoming a $5-trillion economy by 2025, is a detailed road map focused on economic revival through infrastructure development.
The NIP covers a gamut of sectors; rural and urban infrastructure and entails investments of Rs.102 lakh crore to be undertaken by the central government, state governments and the private sector. Of the total projects of the NIP, 42% are under implementation while 19% are under development, 31% are at the conceptual stage and 8% are yet to be classified.
The sectors that will be of focus will be roads, railways, power (renewable and conventional), irrigation and urban infrastructure. These sectors together account for 79% of the proposed investments in six years to 2025. Given the government’s thrust on infrastructure creation, it is likely to benefit the cement industry going forward.
Similarly, the Pradhan Mantri Awaas Yojana, aimed at providing affordable housing, will be a strong driver to lift cement demand. Prices have started correcting Q4 FY20 onwards due to revival in demand of the commodity, the agency said in its analysis.
Industry’s sales revenue has grown at a CAGR of 7.3% during FY15-19 but has grown only 1.3% in the current financial year. Tepid demand throughout the country in the first half of the year has led to the contraction of sales revenue. Fall in the total expenditure of cement firms had aided in improving the operating profit and net profit margins of the industry (OPM was 15.2 during 9M FY19 and NPM was 3.1 during 9M FY19). Interest coverage ratio, too, has improved on an overall basis (ICR was 3.3 during 9M FY19).
According to Cement Manufacturers Association, India accounts for over 8% of the overall global installed capacity. Region-wise, the southern region comprises 35% of the total cement capacity, followed by the northern, eastern, western and central region comprising 20%, 18%, 14% and 13% of the capacity, respectively.
Installed capacity of domestic cement makers has increased at a CAGR of 4.9% during FY16-20. Manufacturers have been able to maintain a capacity utilisation rate above 65% in the past quinquennium. In the current financial year due to the prolonged rains in many parts of the country, the capacity utilisation rate has fallen from 70% during FY19 to 66% currently (YTD).
Source:moneycontrol.com
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Wonder Cement shows journey of cement with new campaign
Published
3 years agoon
October 21, 2021By
adminThe campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV…
ETBrandEquity
Cement manufacturing company Wonder Cement, has announced the launch of a digital campaign ‘Har Raah Mein Wonder Hai’. The campaign has been designed specifically to run on platforms such as Instagram, Facebook and YouTube.
#HarRaahMeinWonderHai is a one-minute video, designed and conceptualised by its digital media partner Triature Digital Marketing and Technologies Pvt Ltd. The entire journey of the cement brand from leaving the factory, going through various weather conditions and witnessing the beauty of nature and wonders through the way until it reaches the destination i.e., to the consumer is very intriguing and the brand has tried to showcase the same with the film.
Sanjay Joshi, executive director, Wonder Cement, said, "Cement as a product poses a unique marketing challenge. Most consumers will build their homes once and therefore buy cement once in a lifetime. It is critical for a cement company to connect with their consumers emotionally. As a part of our communication strategy, it is our endeavor to reach out to a large audience of this country through digital. Wonder Cement always a pioneer in digital, with the launch of our IGTV campaign #HarRahMeinWonderHai, is the first brand in the cement category to venture into this space. Through this campaign, we have captured the emotional journey of a cement bag through its own perspective and depicted what it takes to lay the foundation of one’s dreams and turn them into reality."
The story begins with a family performing the bhoomi poojan of their new plot. It is the place where they are investing their life-long earnings; and planning to build a dream house for the family and children. The family believes in the tradition of having a ‘perfect shuruaat’ (perfect beginning) for their future dream house. The video later highlights the process of construction and in sequence it is emphasising the value of ‘Perfect Shuruaat’ through the eyes of a cement bag.
Tarun Singh Chauhan, management advisor and brand consultant, Wonder Cement, said, "Our objective with this campaign was to show that the cement produced at the Wonder Cement plant speaks for itself, its quality, trust and most of all perfection. The only way this was possible was to take the perspective of a cement bag and showing its journey of perfection from beginning till the end."
According to the company, the campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV. No other brand in this category has created content specific to the platform.
Process
In spite of company’s optimism, demand weakness in cement is seen in the 4% y-o-y drop in sales volume. (Reuters)
Published
3 years agoon
October 21, 2021By
adminCost cuts and better realizations save? the ?day ?for ?UltraTech Cement, Updated: 27 Jan 2020, Vatsala Kamat from Live Mint
Lower cost of energy and logistics helped Ebitda per tonne rise by about 29% in Q3
Premiumization of acquired brands, synergistic?operations hold promise for future profit growth Topics
UltraTech Cement
India’s largest cement producer UltraTech Cement Ltd turned out a bittersweet show in the December quarter. A sharp drop in fuel costs and higher realizations helped drive profit growth. But the inherent demand weakness was evident in the sales volumes drop during the quarter.
Better realizations during the December quarter, in spite of the 4% year-on-year volume decline, minimized the pain. Net stand-alone revenue fell by 2.6% to ?9,981.8 crore.
But as pointed out earlier, lower costs on most fronts helped profitability. The chart alongside shows the sharp drop in energy costs led by lower petcoke prices, lower fuel consumption and higher use of green power. Logistics costs, too, fell due to lower railway freight charges and synergies from the acquired assets. These savings helped offset the increase in raw material costs.
The upshot: Q3 Ebitda (earnings before interest, tax, depreciation and amortization) of about ?990 per tonne was 29% higher from a year ago. The jump in profit on a per tonne basis was more or less along expected lines, given the increase in realizations. "Besides, the reduction in net debt by about ?2,000 crore is a key positive," said Binod Modi, analyst at Reliance Securities Ltd.
Graphic by Santosh Sharma/Mint
What also impressed analysts is the nimble-footed integration of the recently merged cement assets of Nathdwara and Century, which was a concern on the Street.
Kunal Shah, analyst (institutional equities) at Yes Securities (India) Ltd, said: "The company has proved its ability of asset integration. Century’s cement assets were ramped up to 79% capacity utilization in December, even as they operated Nathdwara generating an Ebitda of ?1,500 per tonne."
Looks like the demand weakness mirrored in weak sales during the quarter was masked by the deft integration and synergies derived from these acquired assets. This drove UltraTech’s stock up by 2.6% to ?4,643 after the Q3 results were declared on Friday.
Brand transition from Century to UltraTech, which is 55% complete, is likely to touch 80% by September 2020. A report by Jefferies India Pvt. Ltd highlights that the Ebitda per tonne for premium brands is about ?5-10 higher per bag than the average (A cement bag weighs 50kg). Of course, with competition increasing in the arena, it remains to be seen how brand premiumization in the cement industry will pan out. UltraTech Cement scores well among peers here.
However, there are road bumps ahead for the cement sector and for UltraTech. Falling gross domestic product growth, fiscal slippages and lower budgetary allocation to infrastructure sector are making industry houses jittery on growth. Although UltraTech’s management is confident that cement demand is looking up, sustainability and pricing power remains a worry for the near term.
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