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Sanghi Industries: Cruising ahead

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Sanghi Industries has focused on quality innovation and providing the customer with best products and services. With a perseverant outlook and focus on modern production practices, the company has emerged as a major cement player in western India in the last few years.Sanghi Industries was formed in the year 1985. The company was started initially with the aim of manufacturing PVC foam leather cloth. Following this, the company extended its portfolio to BOPP self adhesive tapes & PVC insulation tapes, hard leather, tarpaulins, stock labels and rigid PVC sheeting. Consolidating its expansion further, the company also entered cement production.Cement productionThe company established a cement plant in the village Motiber, Abdasa taluka of Kutch district in Gujarat in 2003. This plant has a production capacity of 3 million tonnes per annum and is ranked as the second largest cement plant at one location in India. It is equipped with state-of-the-art technology from Fuller International, USA and is automated with the latest quality control system. This is the first plant in India to install cross belt analyser for micro analysis of limestone for ensuring consistently superior quality of cement. The company also pioneered the installation of a stacker and reclaimer for uniform homogenizing of raw materials at the plant. This is also the first cement plant in India to have an alkali bypass system for ensuring low alkali content in cement. This has led to the elimination of alkali aggregate reactions to safeguard against cracks in the cement paste. The plant is the first in India to have 100 per cent robotic control systems. Sanghi Industries also has the distinction of achieving Export House status in the first eight months of commencement of operations. It is also the first company in India to have a comprehensive infrastructure such as a 63 MW captive power plant, desalination plant and road network. The company has built an all weather captive jetty with high capacity loading arrangement. Cement is transported by the company through sea which has led to a lowering of its logistics cost. The company also has a large captive desalination plant and its own road network. It sells 60 per cent of its products to the retail sector/wholesale outlets while 40 per cent sales are made to institutional customers.Environmental and safety concernsThe company has always been in the forefront of environmental protection through the implementation of scientific means. It is particular about its concern for controlling the generation and liberation of fugitive dust at various sources in the mines and cement plant. Sanghi Industries has adopted the use of surface miner for limestone mining, bag filters at all potential dust emission points and reverse air bag filter for raw mill and kiln gases. From the date of commissioning the plant, the company has been particular about producing high quality clinker for manufacturing superior quality of 53 grade portland cement. The company maintains high C3S in clinker with values exceeding 55 per cent. Sanghi Industries is also the first company in India to use 100 per cent lignite as fuel. High surface moisture content in lignite as run of mines was countered by sun-drying of lignite up to a level of 20 per cent of total moisture. In order to avoid fire hazards, inertisation system was used in the process of grinding and storage of lignite. A strict oxygen level of 9 per cent is maintained in the lignite mill circuit. A strict control is exerted on generation of carbon monoxide through effective regulation of pyro section as gases for lignite mill operation are taken through preheater. Various auto purging points are identified for the purging of inert gases in the system whenever any abnormality is observed. It is in practice to purge raw mix powder into the mill at the time of starting and stopping of lignite mill.Customer FocusThe company has always believed in empowering its customers through providing technical and logistical assistance. It has formed a team of experienced civil engineers for sharing their knowledge and provides technical guidance to all its members, thereby assisting them in building strong and lasting structures. This team of specialist engineers makes site visits, assists and guides the masons, laborers and contractors on how to optimize the cement usage and thus save valuable time and energy. The customers are also updated on the latest methods and technologies that can be applied for superior construction.Sanghi Industries has also been instrumental in developing first of its kind consumer care centres (CCC) especially for the people related to the construction industry. This has been a unique initiative towards empowering the customer. The company’s CCCs are present in all of Gujarat’s districts. Consultancy and information on everything related to the construction industry is provided by these centers. Sanghi Industries has also introduced Shakti Raths which are ultramodern mobile concrete testing laboratories having all the necessary equipment and facilities for onsite concrete testing. It is the first company in India for providing such a mobile technical guidance and services by trained engineers. The company has deployed 25 such Shakti Raths. The concrete tested can be evaluated and certified by customers in terms of strength and quality.Awards and CertificationsSanghi Industries has bagged Greentech Environment Excellence Gold Award 2008 for outstanding performance in environment management. The company has been awarded first prize for last four consecutive years for best mining operations, on various aspects of mining operations, from Indian Bureau of Mines & directors of Mines Safety, Government of India. It has also received special awards from CAPAXIL for years 2002-03, 2003-04 & 2005-06, in recognition for outstanding performance in export of cement & clinker.The company has also been awarded several certificates for its achievements. It has received the trading house certificate from the office of the Joint Director General of Foreign Trade, Government of India. It is also the recipient of SA 8000:2001 from DET NORSKE VERITAS, for the social accountability system which makes Sanghi Industries as the one and only five star certified organization in the Indian cement industry. Sanghi Industries has become the 217th company in the country which has implemented the systems effectively. The company has also received ISO 9001:2000 management system certificate from DET NORSKE VERITAS for quality management system for manufacture of clinker and cement. DET NORSKE VERITAS has also awarded the ISO 14001:2004 management system certificate for manufacturing and supply of clinker and cement to the company (for conforming to Environmental Management System Standard). Sanghi Industries has also received OHSAS 18001:2007 management system certificate from DET NORSKE VERITAS for manufacturing and supply of clinker and cement (for conforming to Occupational Health and Safety Management System Standard). It has also received the ISO/IEC 17025:2005 from National Accreditation Board for testing and calibration laboratories (NABL) for general requirement for the competence of testing & calibration laboratories in the field of mechanical and chemical testing.Corporate Social ResponsibilitySanghi Industries has always maintained the credo that it is part of a community and has expended a considerable part of its resources towards serving and empowering the community within which it exists and operates. As part of its corporate social responsibility initiative, the company has actively promoted several measures over the past few years. A full-fledged hospital, Sarvodaya Health Centre, has been set up by the company at Sanghipuram, for catering to the medical needs of the local population. The hospital is staffed by two highly experienced medical officers, staff nurses and para-medical staff, for rendering services. Free medical aid is offered to people in 15 nearby villages and an ambulance is available for emergency services to the villagers and people working at site.The company has also been instrumental in ensuring that water requirements in the area are met for different horticultural and agricultural activities. In order to deal with the acute water scarcity in the area, the company has constructed two check dams near the plant location. The water from the dams is used by people from the nearby villages for different purposes like irrigation and domestic consumption. A desalination plant of 5500 m3/day has been installed by the company out of which around 2000 m3/day excellent quality drinking water is supplied to the Gujarat Water and Sewage Board for providing drinking water in the surrounding 83 villages of Abdasa & Lakhpat talukas.Sanghi Industries has also installed a mechanism for treating sewage waste. The company has deployed Root Zone Technology System (RZTS) for the collection and treatment of sewage generated from the residential colony, administrative building and other places of Sanghi Industries. The water which is treated is reutilized for gardening, developing green belts and cultivating vegetables. The system has been adapted to treat 250 m3 of domestic wastewater and has been acknowledged by various private and government bodies like the Gujarat Pollution Control Board (GPCB).Customer Centric ApproachProfessional work ethics and a customer centric work approach have ensured that Sanghi Industries remain one of India’s top cement producers in India. Apart from professional excellence, the company is also actively involved in fulfilling its various social obligations. With modern technlogy, the company is set to be a top player in the Indian cement industry.

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Concrete

Adani’s Strategic Emergence in India’s Cement Landscape

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Milind Khangan, Marketing Head, Vertex Market Research, sheds light on Adani’s rapid cement consolidation under its ‘One Business, One Company’ strategy while positioning it to rival UltraTech, and thus, shaping a potential duopoly in India’s booming cement market.

India is the second-largest cement-producing country in the world, following China. This expansion is being driven by tremendous public investment in the housing and infrastructure sectors. The industry is accelerating, with a boost from schemes such as PM Gati Shakti, Bharatmala, and the Vande Bharat corridors. An upsurge in affordable housing under the Pradhan Mantri Awas Yojana (PMAY) further supports this expansion. In May 2025, local cement production increased about 9 per cent from last year to about 40 million metric tonnes for the month. The combined cement capacity in India was recorded at 670 million metric tonnes in the 2025 fiscal year, according to the Cement Manufacturers’ Association (CMA). For the financial year 2026, this is set to grow by another 9 per cent.
In spite of the growing demand, the Indian cement industry is highly competitive. UltraTech Cement (Aditya Birla Group) is still the market leader with domestic installed capacity of more than 186 MTPA as on 2025. It is targeted to achieve 200 MTPA. Adani Cement recently became a major player and is now India’s second-largest cement company. It did this through aggressive consolidation, operational synergies, and scale efficiencies. Indian players in the cement industry are increasingly valuing operational efficiency and sustainability. Some of the strategies with high impact are alternative fuels and materials (AFR) adoption, green cement expansion, and digital technology investments to offset changing regulatory pressure and increasing energy prices.

Building Adani Cement brand
Vertex Market Research explains that the Adani Group is executing a comprehensive reorganisation and consolidation of its cement business under the ‘One Business, One Company’ strategy. The plan is to integrate its diversified holdings into one consolidated corporate entity named Adani Cement. The focus is on operating integration, governance streamlining, and cost reduction in its expanding cement business.
Integration roadmap and key milestones:

  • September 2022: The consolidation process started with the $6.4 billion buyout of Holcim’s majority stakes in Ambuja Cements and ACC, with Ambuja becoming the focal point of the consolidation.
  • December 2023: Bought Sanghi Industries to strengthen the firm’s presence in western India.
  • August 2024: Added Penna Cement to the portfolio, improving penetration of the southern market of India.
  • April 2025: Further holding addition in Orient Cement to 46.66 per cent by purchasing the same from CK Birla Group, becoming the promoter with control.
  • Ambuja Cements amalgamated with Adani Cement: This was sanctioned by the NCLT on 18th July 2025 with effect from April 1, 2024. This amalgamation brings in limestone reserves and fresh assets into Ambuja.
  • Subject to Sanghi and Penna merger with Ambuja: Board approvals in December 2024 with the aim to finish between September to December 2025.
  • Ambuja-ACC future integration: The latter is being contemplated as the final step towards consolidation.
  • Orient Cement: It would serve as a principal manufacturing facility following the merger.

Scale, capacity expansion and market position
In financial year-2025, Adani Cement, including Ambuja, surpassed 100 MTPA. This makes it one of the world’s top ten cement companies. Along with ACC’s operations, it is now firmly placed as India’s second-largest cement company. In FY25, the Adani group’s sales volume per annum clocked 65 million metric tonnes. Adani Group claims that it now supplies close to 30 per cent of the cement consumed in India’s homes and infrastructure as of June 2025.
The organisation is pursuing aggressive brownfield expansion:

  • By FY 2026: Reach 118 MTPA
  • By FY 2028: Target 140 MTPA

These goals will be driven by commissioning new clinker and grinding units at key sites, with civil and mechanical works underway.
As of 2024, Adani Cement had its market share pegged at around 14 to 15 per cent, with an ambition to scale this up to 20 per cent by FY?2028, emerging as a potent competitor to UltraTech’s 192?MTPA capacity (186 domestic and overseas).

Strategic advantages and competitive benefits
The consolidation simplifies decision-making by reducing legal entities, centralising oversight, and removing redundant functions. This drives compliance efficiency and transparent reporting. Using procurement power for raw materials and energy lowers costs per ton. Integrated logistics with Adani Ports and freight infrastructure has resulted in an estimated 6 per cent savings in logistics. The group aims for additional savings of INR 500 to 550 per tonne by FY 2028 by integrating green energy, using alternative fuel resources, and improving sourcing methods.

Market coverage and brand consistency
Brand integration under one strategy will provide uniform product quality and easier distribution networks. Integration with Orient Cement’s dealer base, 60 per cent of which already distributes Ambuja/ACC products, enhances outreach and responsiveness.
By having captive limestone reserves at Lakhpat (approximately 275 million tonnes) and proposed new manufacturing facilities in Raigad, Maharashtra, Adani Cement derives cost advantage, raw material security, and long-term operational robustness.

Strategic implications and risks
Consolidation at Adani Cement makes it not just a capacity leader but also an operationally agile competitor with the ability to reap digital and sustainability benefits. Its vertically integrated platform enables cost leadership, market responsiveness, and scalability.

Challenges potentially include:

  • Integration challenges across systems, corporate cultures, and plant operations
  • Regulatory sanctions for pending mergers and new capacity additions
  • Environmental clearances in environmentally sensitive areas and debt management with input price volatility

When materialised, this revolution would create a formidable Adani–UltraTech duopoly, redefining Indian cement on the basis of scale, innovation, and sustainability. India’s leading four cement players such as Adani (ACC and Ambuja), Dalmia Cement, Shree Cement, and UltraTech are expected to dominate the cement market.

Conclusion
Adani’s aggressive consolidation under the ‘One Business, One Company’ strategy signals a decisive shift in the Indian cement industry, positioning the group as a formidable challenger to UltraTech and setting the stage for a potential duopoly that could dominate the sector for years to come. By unifying operations, leveraging economies of scale, and securing vertical integration—from raw material reserves to distribution networks—Adani Cement is building both capacity and resilience, with clear advantages in cost efficiency, market reach, and sustainability. While integration complexities, regulatory hurdles, and environmental approvals remain key challenges, the scale and strategic alignment of this consolidation promise to redefine competition, pricing dynamics, and operational benchmarks in one of the world’s fastest-growing cement markets.

About the author:
Milind Khangan is the Marketing Head at Vertex Market Research and comes with over five years of experience in market research, lead generation and team management.

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Concrete

Precision in Motion: A Deep Dive into PowerBuild’s Core Gear Series

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PowerBuild’s flagship Series M, C, F, and K geared motors deliver robust, efficient, and versatile power transmission solutions for industries worldwide.

Products – M, C, F, K: At the heart of every high-performance industrial system lies the need for robust, reliable, and efficient power transmission. PowerBuild answers this need with its flagship geared motor series: M, C, F, and K. Each series is meticulously engineered to serve specific operational demands while maintaining the universal promise of durability, efficiency, and performance.
Series M – Helical Inline Geared Motors: Compact and powerful, the Series M delivers exceptional drive solutions for a broad range of applications. With power handling up to 160kW and torque capacity reaching 20,000 Nm, it is the trusted solution for industries requiring quiet operation, high efficiency, and space-saving design. Series M is available with multiple mounting and motor options, making it a versatile choice for manufacturers and OEMs globally.
Series C – Right Angled Heli-Worm Geared Motors: Combining the benefits of helical and worm gearing, the Series C is designed for right-angled power transmission. With gear ratios of up to 16,000:1 and torque capacities of up to 10,000 Nm, this series is optimal for applications demanding precision in compact spaces. Industries looking for a smooth, low-noise operation with maximum torque efficiency rely on Series C for dependable performance.
Series F – Parallel Shaft Mounted Geared Motors: Built for endurance in the most demanding environments, Series F is widely adopted in steel plants, hoists, cranes, and heavy-duty conveyors. Offering torque up to 10,000 Nm and high gear ratios up to 20,000:1, this product features an integral torque arm and diverse output configurations to meet industry-specific challenges head-on.
Series K – Right Angle Helical Bevel Geared Motors: For industries seeking high efficiency and torque-heavy performance, Series K is the answer. This right-angled geared motor series delivers torque up to 50,000 Nm, making it a preferred choice in core infrastructure sectors such as cement, power, mining, and material handling. Its flexibility in mounting and broad motor options offer engineers’ freedom in design and reliability in execution.
Together, these four series reflect PowerBuild’s commitment to excellence in mechanical power transmission. From compact inline designs to robust right-angle drives, each geared motor is a result of decades of engineering innovation, customer-focused design, and field-tested reliability. Whether the requirement is speed control, torque multiplication, or space efficiency, Radicon’s Series M, C, F, and K stand as trusted powerhouses for global industries.

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Concrete

Driving Measurable Gains

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Klüber Lubrication India’s Klübersynth GEM 4-320 N upgrades synthetic gear oil for energy efficiency.

Klüber Lubrication India has introduced a strategic upgrade for the tyre manufacturing industry by retrofitting its high-performance synthetic gear oil, Klübersynth GEM 4-320 N, into Barrel Cold Feed Extruder gearboxes. This smart substitution, requiring no hardware changes, delivered energy savings of 4-6 per cent, as validated by an internationally recognised energy audit firm under IPMVP – Option B protocols, aligned with
ISO 50015 standards.

Beyond energy efficiency, the retrofit significantly improved operational parameters:

  • Lower thermal stress on equipment
  • Extended lubricant drain intervals
  • Reduction in CO2 emissions and operational costs

These benefits position Klübersynth GEM 4-320 N as a powerful enabler of sustainability goals in line with India’s Business Responsibility and Sustainability Reporting (BRSR) guidelines and global Net Zero commitments.

Verified sustainability, zero compromise
This retrofit case illustrates that meaningful environmental impact doesn’t always require capital-intensive overhauls. Klübersynth GEM 4-320 N demonstrated high performance in demanding operating environments, offering:

  • Enhanced component protection
  • Extended oil life under high loads
  • Stable performance across fluctuating temperatures

By enabling quick wins in efficiency and sustainability without disrupting operations, Klüber reinforces its role as a trusted partner in India’s evolving industrial landscape.

Klüber wins EcoVadis Gold again
Further affirming its global leadership in responsible business practices, Klüber Lubrication has been awarded the EcoVadis Gold certification for the fourth consecutive year in 2025. This recognition places it in the top three per cent
of over 150,000 companies worldwide evaluated for environmental, ethical and sustainable procurement practices.
Klüber’s ongoing investments in R&D and product innovation reflect its commitment to providing data-backed, application-specific lubrication solutions that exceed industry expectations and support long-term sustainability goals.

A trusted industrial ally
Backed by 90+ years of tribology expertise and a global support network, Klüber Lubrication is helping customers transition toward a greener tomorrow. With Klübersynth GEM 4-320 N, tyre manufacturers can take measurable, low-risk steps to boost energy efficiency and regulatory alignment—proving that even the smallest change can spark a significant transformation.

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