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Concrete: A Highly Sustainable Building Material

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Concrete as a material can be viewed in different ways. Here a builder and developer explains how versitle the material is and its superiority.

With the term ?concrete jungle? having become to popular and widely used, it is easy to overlook that this building material has been around for so long for very good reasons. Also, that it has some excellent attributes which make it very important in today?s context.

Yes, it is easy to produce and use, but the fact is that concrete is an eminently environmentally friendly building material during the entire span of its life cycle, beginning from its production as a raw material right until it is demolished. This renders it the perfect and obvious building option for the construction of sustainable homes.

The cement utilized in concrete is sourced from limestone, which is an abundantly available mineral that will literally never deplete. However, one can also manufacture concrete from materials such as slag cement and fly ash, both of which are generated by industries like steel mills and power plants as waste byproducts. From the point of recycling of existing resources, concrete is therefore a real boon to the planet.

Concrete is also highly durable, and is used in erecting buildings which are not subject to rust, do not burn or otherwise degrade. In fact, buildings built with concrete have twice or even thrice the life- span of buildings erected with many other construction material. The life-spans for concrete building products can be double or triple those of other common building materials.

What is equally important from a sustainability perspective is that the use of concrete in forming the foundation, floors and walls of a building renders it extremely energy-efficient. One of the benefits of this building material is its ability to absorb and retain heat. In other words, people who live in homes built of concrete save significantly on both cooling and heating bills. In a concrete building, one can install air conditioners of lower capacity, resulting in significant electricity savings.

Also, concrete reduces the incidence of processes that result in urban heat islands. When concrete, which is inherently light in colour, is used to build pavements and roofs, the end result is that less heat is absorbed and more incoming solar radiation is deflected. Finally, concrete as a building material results in the least waste of raw building materials, as it can be manufactured and used in the actual quantities required to build a building or other project. Once a building or structure built of concrete has completed its life-cycle or fulfilled the purpose for which it was erected, the concrete can be recycled into aggregate which can then be used to lay concrete pavements or provide an underlying base for roads.

Authored by Kishor Pate, Chairman & Managing Director of Amit Enterprises Housing Ltd., a real estate development firm in pune.

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Concrete

Ultra Concrete Age

Prof. A. S. Khanna (Retd., IIT Bombay) on how Ultra-high performance concrete (UHPC) improves strength, durability and lifecycle performance.

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The need of present time is stronger buildings, industrial or common utility buildings, such as Malls, Railway stations, hospitals, offices, bridges etc. For this, there is need of long durable, tough and stable concrete, which could stand under normal and seismic conditions. Tough railway bridges are required for bullet trains to pass without any damage. Railway tunnels, sea-links, coastal roads, bridges and multistorey buildings, are the need of the hour. The question comes, is the normal cement called OPC is sufficient to take care of such requirements or better combination of cements and sand mixtures is required?
Introduction
A good stable building structure can be made with a good quality of cement+sand+water system. Its quality can be enhanced by keeping the density of admixture higher (varies from 30 in normal buildings to bridges etc to 80). Further enhancement in the properties of various cements admixtures is made by adding several additives which give additional strength, waterproofing, flexibility etc. These are called construction chemicals…

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Concrete

NCB Signs MoU With Cement Manufacturer To Boost Construction Skills

Partnership to deliver nationwide training and certification

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The National Council for Cement and Building Materials (NCB) has signed a memorandum of understanding with a leading cement manufacturer to strengthen skill development and capacity building in the construction sector. The agreement was formalised at NCB premises in Ballabgarh and was signed by the Director General of NCB, Dr L. P. Singh, and the head of technical services at UltraTech Cement Limited, Er Rahul Goel. The collaboration seeks to bring institutional resources and industry expertise into a structured national training effort.

The partnership will deliver structured training and certification programmes across the country aimed at enhancing the capabilities of civil engineers, ready?mix concrete (RMC) professionals, contractors, construction workers and masons. Programme curricula will cover material quality testing, concrete mix proportioning, durability assessment and sustainable construction practices to support improved construction outcomes. Emphasis is to be placed on standardised assessment and certification to raise practice levels across diverse construction roles.

Practical learning elements will include workshops, site demonstrations, technical seminars and exposure visits to plants and RMC facilities to strengthen applied skills and on?site decision making. The Director General indicated confidence that a large number of professionals and workers would be trained over the next three to five years under the initiative. The partnership is designed to complement flagship government schemes such as the Skill India Mission and to align training outputs with national infrastructure priorities.

By combining the council’s technical mandate with industry experience, the initiative aims to develop a more skilled and quality?conscious workforce capable of meeting rising demand in infrastructure and housing. NCB will continue to coordinate programme delivery and quality assurance while industry partners provide practical exposure and technical inputs. The collaboration is expected to support long?term capacity building and more sustainable construction practices nationwide.

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JSW Cement Commissions Nagaur Plant, Enters North India

New Rajasthan unit boosts capacity to 24.1 MTPA and expands reach

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JSW Cement has strengthened its national presence by commencing production at its greenfield integrated cement plant in Nagaur, Rajasthan, marking its entry into the north Indian market.
With this commissioning, the company’s installed grinding capacity has increased to 24.1 MTPA, while total clinker capacity, including its joint venture operations, stands at 9.74 MTPA.
The Nagaur facility comprises a 3.30 MTPA clinkerisation unit and a 2.50 MTPA cement grinding unit, with an additional 1.00 MTPA grinding capacity currently under development. Strategically located, the plant is positioned to serve high-growth markets across Rajasthan, Haryana, Punjab and the NCR.
The project has been funded through a mix of equity and long-term debt, with Rs 800 crore allocated from IPO proceeds towards part-financing the unit.
Parth Jindal, Managing Director, JSW Cement, stated that the commissioning marks a key milestone in the company’s ambition to become a pan-India player. He added that the project was completed within 21 months and positions the company to achieve its targeted capacity of 41.85 MTPA by FY29.
Nilesh Narwekar, CEO, JSW Cement, highlighted that the expansion aligns with the company’s strategy to tap into rapidly growing northern markets driven by infrastructure development. He noted that the company remains focused on delivering high-quality, eco-friendly cement solutions while progressing towards its long-term capacity goal of 60 MTPA.
The Nagaur plant has been designed with sustainability features, including co-processing of alternative fuels and a 7 km overland belt conveyor for limestone transport to reduce road emissions. The facility will also incorporate a 16 MW Waste Heat Recovery System to improve energy efficiency and lower its carbon footprint.
JSW Cement, part of the JSW Group, operates across the building materials value chain and currently has eight plants across India, along with a clinker unit in the UAE through its joint venture.

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