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Clearing the Roadblocks

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Telematics4u (t4u) is doing a pioneering work in the area of road transportation operations management solutions and services, for over a decade now.

The Government of India´s expected spending on infrastructure in the 12th Five- Year- Plan (2012-2017) is $ 1 trillion; double that of the 11th Five- Year- Plan. That in itself is a shot-in-the-arm for the ailing infrastructure industry in India. Growth of the infrastructure industry will boost the cement sector immensely and if estimates are to be believed, the industry will grow at 14 per cent for the next five years, bucking the global trend, where growth is pegged at ten percent.

Ready Mix Concrete (RMC) is one of the key sectors which will fuel future growth of the cement Industry. RMC has already become an important constituent of any construction activity in India, where close to ten percent of cement consumption is happening through the RMC Channel. However, when compared to the 50 -70 per cent figures in the developed world, India still has a long way to go. India is housing close to more than a thousand RMC plants and it is expected to clock a ten percent YOY growth in the number of RMC plants.

This burgeoning growth as a whole is threatened by logistics challenges. If neglected, these could prove to be detrimental to the industry´s growth. The logistics involved in supplying raw materials to cement manufacturing plants and also, in transporting cement to warehouses/customers through bulkers (bowsers) and trucks, should be robust and smooth. Effective transportation is all the more important in the RMC sector and frequent instances of building collapses have brought the limelight back to Quality of Concrete (QoC). Following are the major causes for the supply of substandard quality concrete:

Usage of low-quality raw materials.Deviation from Standard Operating Procedures (SOP) at RMC plants.Unregulated concrete transportation.The first two challenges have been brought under control, by completely automating RMC plant operations and also by setting up sophisticated Quality Control (QC) labs. But the third challenge pertaining to transportation still remains unaddressed and has now become the weakest link in the chain. According to an estimate, as many as 59 per cent cases of supplying substandard quality concrete and 50 per cent of RMC sales returns are due to transportation issues. It is high time to address this bottleneck and pave the way for vigorous growth of the RMC sector.

Consequences of issues in RMC transportation

Sales return Customers will turn back the substandard quality concrete and it is a straight bottomline loss to the RMC company. As there are control systems (from Siemens & Schwing Stetter, etc) for ensuring SOP, the only uncontrolled operation that could affect QoC is deregulated transportation operations.

Bad reputation in market Delayed reach of concrete to customer destination will result in wastage of customer´s construction resources and repetition of the same brings a bad name to the RMC company.

High maintenance cost A recent research says that sudden pressure imposed on drum bearings by rotating the loaded drum from a still position halves the life of bearings.

Increased probability of accidents Transit mixers are comparatively more prone to accidents than other vehicles as they are among the few types of vehicles which perform mechanical activity (drum rotation) while in transit. The huge quantity of in-transit concrete, wobbling due to drum rotation and vehicle over speeding, coupled with transit mixer freewheeling, increases the probability of accidents. Considering the high prices of transit mixers, their accidents bring dreadful losses to the RMC companies.

Lack of business intelligenceHaving no transport system in place will deprive RMC plant owners of crucial operational intelligence, using which they can optimise their business operations. For example: over- detention time of transit mixers at customer´s sites for the period of one month will provide a tool to RMC owners for better commercial negotiations with customers. The other intelligences like transit mixer productivity report, Expected Time of Arrival (ETA) dashboard will also aid decision making.

´The above challenges pose a grave threat to the RMC industry,´ says Pratap Hegde, Managing Director of telematics4u, which has done a thorough research on road transportation challenges faced by the cement industry and which is also delivering the comprehensive Cement Logistics Management Solution (CLMS) across more than 55 countries.

Telematics4u (t4u) is doing a pioneering work in the area of road transportation operations management solutions and services, for over a decade now. Backed by a vast network of 112 partners across the globe (58 in India) and state-of-the-art GPS-GPRS-GIS technology, t4u has been able to serve 2, 000 and more satisfied customers with its unique solutions. t4u delivers its s solutions through a SaaS- based platform and on various electronic gadgets.

´As an organisation, we have been investing in a technology platform to deliver transport operations management solutions as a service. We deliver business intelligence to cement logistics companies to optimise operational efficiency. Further emphasis is provided to fleet maintenance services, tyre management, etc, to ensure that cost of operations are under control´, says Vinay Prasad, Director Product Management at telematics4u.

t4u´s high-end technology solutions is not just restricted to RMC sector but it is delivering solutions for the entire cement industry logistics, which comprises of raw material logistics, retail cement distribution and bulk cement distribution. It is crucial for the cement industry to embrace these technology solutions to sail through a turbulent business environment, such as the present one.

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Price hikes, drop in input costs help cement industry to post positive margins: Care Ratings

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Region-wise,the southern region comprises 35% of the total cement capacity, followed by thenorthern, eastern, western and central region comprising 20%, 18%, 14% and 13%of the capacity, respectively.

The cement industry is expected to post positive margins on decent price hikes over the months, falling raw material prices and marked drop in overall production costs, said an analysis of Care Ratings.

Wholesale and retail prices of cement have increased 11.9% and 12.4%, respectively, in the current financial year. As whole prices have remained elevated in most of the markets in the months of FY20, against the corresponding period of the previous year.

Similarly, electricity and fuel cost have declined 11.9% during 9M FY20 due to drop in crude oil prices. Logistics costs, the biggest cost for cement industry, has also dropped 7.7% (selling and distribution) as the Railways extended the benefit of exemption from busy season surcharge. Moreover, the cost of raw materials, too, declined 5.1% given the price of limestone had fallen 11.3% in the same aforementioned period, the analysis said.

According to Care Ratings, though the overall sales revenue has increased only 1.3%, against 16% growth in the year-ago period, the overall expenditure has declined 3.2% which has benefited the industry largely given the moderation in sales.

Even though FY20 has been subdued in terms of production and demand, the fall in cost of production has still supported the cement industry by clocking in positive margins, the rating agency said.

Cement demand is closely linked to the overall economic growth, particularly the housing and infrastructure sector. The cement sector will be seeing a sharp growth in volumes mainly due to increasing demand from affordable housing and other government infrastructure projects like roads, metros, airports, irrigation.

The government’s newly introduced National Infrastructure Pipeline (NIP), with its target of becoming a $5-trillion economy by 2025, is a detailed road map focused on economic revival through infrastructure development.

The NIP covers a gamut of sectors; rural and urban infrastructure and entails investments of Rs.102 lakh crore to be undertaken by the central government, state governments and the private sector. Of the total projects of the NIP, 42% are under implementation while 19% are under development, 31% are at the conceptual stage and 8% are yet to be classified.

The sectors that will be of focus will be roads, railways, power (renewable and conventional), irrigation and urban infrastructure. These sectors together account for 79% of the proposed investments in six years to 2025. Given the government’s thrust on infrastructure creation, it is likely to benefit the cement industry going forward.

Similarly, the Pradhan Mantri Awaas Yojana, aimed at providing affordable housing, will be a strong driver to lift cement demand. Prices have started correcting Q4 FY20 onwards due to revival in demand of the commodity, the agency said in its analysis.

Industry’s sales revenue has grown at a CAGR of 7.3% during FY15-19 but has grown only 1.3% in the current financial year. Tepid demand throughout the country in the first half of the year has led to the contraction of sales revenue. Fall in the total expenditure of cement firms had aided in improving the operating profit and net profit margins of the industry (OPM was 15.2 during 9M FY19 and NPM was 3.1 during 9M FY19). Interest coverage ratio, too, has improved on an overall basis (ICR was 3.3 during 9M FY19).

According to Cement Manufacturers Association, India accounts for over 8% of the overall global installed capacity. Region-wise, the southern region comprises 35% of the total cement capacity, followed by the northern, eastern, western and central region comprising 20%, 18%, 14% and 13% of the capacity, respectively.

Installed capacity of domestic cement makers has increased at a CAGR of 4.9% during FY16-20. Manufacturers have been able to maintain a capacity utilisation rate above 65% in the past quinquennium. In the current financial year due to the prolonged rains in many parts of the country, the capacity utilisation rate has fallen from 70% during FY19 to 66% currently (YTD).

Source:moneycontrol.com

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Wonder Cement shows journey of cement with new campaign

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The campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV…

ETBrandEquity

Cement manufacturing company Wonder Cement, has announced the launch of a digital campaign ‘Har Raah Mein Wonder Hai’. The campaign has been designed specifically to run on platforms such as Instagram, Facebook and YouTube.

#HarRaahMeinWonderHai is a one-minute video, designed and conceptualised by its digital media partner Triature Digital Marketing and Technologies Pvt Ltd. The entire journey of the cement brand from leaving the factory, going through various weather conditions and witnessing the beauty of nature and wonders through the way until it reaches the destination i.e., to the consumer is very intriguing and the brand has tried to showcase the same with the film.

Sanjay Joshi, executive director, Wonder Cement, said, "Cement as a product poses a unique marketing challenge. Most consumers will build their homes once and therefore buy cement once in a lifetime. It is critical for a cement company to connect with their consumers emotionally. As a part of our communication strategy, it is our endeavor to reach out to a large audience of this country through digital. Wonder Cement always a pioneer in digital, with the launch of our IGTV campaign #HarRahMeinWonderHai, is the first brand in the cement category to venture into this space. Through this campaign, we have captured the emotional journey of a cement bag through its own perspective and depicted what it takes to lay the foundation of one’s dreams and turn them into reality."

The story begins with a family performing the bhoomi poojan of their new plot. It is the place where they are investing their life-long earnings; and planning to build a dream house for the family and children. The family believes in the tradition of having a ‘perfect shuruaat’ (perfect beginning) for their future dream house. The video later highlights the process of construction and in sequence it is emphasising the value of ‘Perfect Shuruaat’ through the eyes of a cement bag.

Tarun Singh Chauhan, management advisor and brand consultant, Wonder Cement, said, "Our objective with this campaign was to show that the cement produced at the Wonder Cement plant speaks for itself, its quality, trust and most of all perfection. The only way this was possible was to take the perspective of a cement bag and showing its journey of perfection from beginning till the end."

According to the company, the campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV. No other brand in this category has created content specific to the platform.

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In spite of company’s optimism, demand weakness in cement is seen in the 4% y-o-y drop in sales volume. (Reuters)

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Cost cuts and better realizations save? the ?day ?for ?UltraTech Cement, Updated: 27 Jan 2020, Vatsala Kamat from Live Mint

Lower cost of energy and logistics helped Ebitda per tonne rise by about 29% in Q3
Premiumization of acquired brands, synergistic?operations hold promise for future profit growth Topics

UltraTech Cement
India’s largest cement producer UltraTech Cement Ltd turned out a bittersweet show in the December quarter. A sharp drop in fuel costs and higher realizations helped drive profit growth. But the inherent demand weakness was evident in the sales volumes drop during the quarter.

Better realizations during the December quarter, in spite of the 4% year-on-year volume decline, minimized the pain. Net stand-alone revenue fell by 2.6% to ?9,981.8 crore.

But as pointed out earlier, lower costs on most fronts helped profitability. The chart alongside shows the sharp drop in energy costs led by lower petcoke prices, lower fuel consumption and higher use of green power. Logistics costs, too, fell due to lower railway freight charges and synergies from the acquired assets. These savings helped offset the increase in raw material costs.

The upshot: Q3 Ebitda (earnings before interest, tax, depreciation and amortization) of about ?990 per tonne was 29% higher from a year ago. The jump in profit on a per tonne basis was more or less along expected lines, given the increase in realizations. "Besides, the reduction in net debt by about ?2,000 crore is a key positive," said Binod Modi, analyst at Reliance Securities Ltd.

Graphic by Santosh Sharma/Mint
What also impressed analysts is the nimble-footed integration of the recently merged cement assets of Nathdwara and Century, which was a concern on the Street.

Kunal Shah, analyst (institutional equities) at Yes Securities (India) Ltd, said: "The company has proved its ability of asset integration. Century’s cement assets were ramped up to 79% capacity utilization in December, even as they operated Nathdwara generating an Ebitda of ?1,500 per tonne."

Looks like the demand weakness mirrored in weak sales during the quarter was masked by the deft integration and synergies derived from these acquired assets. This drove UltraTech’s stock up by 2.6% to ?4,643 after the Q3 results were declared on Friday.

Brand transition from Century to UltraTech, which is 55% complete, is likely to touch 80% by September 2020. A report by Jefferies India Pvt. Ltd highlights that the Ebitda per tonne for premium brands is about ?5-10 higher per bag than the average (A cement bag weighs 50kg). Of course, with competition increasing in the arena, it remains to be seen how brand premiumization in the cement industry will pan out. UltraTech Cement scores well among peers here.

However, there are road bumps ahead for the cement sector and for UltraTech. Falling gross domestic product growth, fiscal slippages and lower budgetary allocation to infrastructure sector are making industry houses jittery on growth. Although UltraTech’s management is confident that cement demand is looking up, sustainability and pricing power remains a worry for the near term.

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