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Greening of industry is a method to attain sustainable economic growth and promote sustainable economies. It includes policymaking, improved industrial production processes and resource-efficient productivity.
The United Nations Industrial Development Organization (UNIDO) can be given credit of coining the term Green Industries Initiatives. A few years back, UNIDO coined the concept ‘Green Industry’ to place sustainable industrial development in the context of new global sustainable development challenges. Green industry means economies striving for a more sustainable pathway of growth, by undertaking green public investments and implementing public policy initiatives that encourage environmentally-responsible private investments.
Green Industry Initiatives create awareness, knowledge and capacities about what is sustainable. UNIDO works with different governments to support industrial institutions that in turn provide assistance to enterprises and entrepreneurs in all aspects relating to the greening of industry. As an organisation, UNIDO extends support for integrating corporate social responsibility, water management, energy and promotion of eco-friendly processes into the policy framework of an industry.
On the other hand, industrial pollution is generally referred to the undesirable outcome when factories emit harmful by-products and waste into the environment such as emissions to air or water bodies (water pollution), deposition on landfills etc. (land pollution) or emission of toxic chemicals into the atmosphere.
Earth’s atmosphere is a dynamic system of natural gases that are necessary to sustain life, and while it has a defence mechanisms to absorb small quantities of air pollutants, high levels of gases can cause ozone depletion and other problems for living organisms. The main sources of gaseous air pollutants are fuel combustion in stationary sources, such as coal-burning power plants, as well as emissions from automobiles. While these gases are not the only ones contributing to air pollution, they are regarded as dominant sources of this world-wide problem.Carbon oxides: Carbon monoxide (CO) is a poisonous gas, dangerous due to its lack of odour and colour that is released into the atmosphere with the incomplete combustion of fuels, such as coal, wood or other natural sources, as well as exhaust from automobiles. Carbon dioxide (CO2) is the greenhouse gas widely considered the main air pollutant in the earth’s atmosphere. Despite the fact that carbon dioxide is essential to support living organisms, it is considered a dangerous air pollutant caused by human activities such as deforestation and the burning of fossil fuels.
Responsible for more than half of the global warming trend, carbon dioxide restricts infrared radiation leaving the Earth’s surface, causing the "greenhouse effect."Nitrogen oxides: Nitrogen oxides (NOx) are air pollutants that contribute the most contaminants to the earth’s atmospheric. Like carbon oxides, vehicle emissions are a major source of nitrogen oxides, and these air pollutants are easily recognizable by the brown plume or haze that forms over areas with high concentrations of the gases. Nitrogen dioxide (NO2) is one of the most prominent and dangerous air pollutants, and this toxic gas is easily identifiable by its reddish-brown color and distinctive, sharp odour.Sulphur oxides: Sulphur oxides (SOx) are another group of gases polluting the earth’s atmosphere. Of particular concern is sulphur dioxide (SO2), one of the major components of smog and a primary cause of acid rain. While sulphur dioxide is naturally produced by erupting volcanoes, the combustion of sulphur-containing fuels such as petroleum oils and coal have caused this gas to become a dangerous air pollutant that is eating away at the Earth’s fragile atmosphere. Dangerous to both plants and animals, sulphur oxides can injure organic matter when deposited in high concentrations and cause respiratory problems by irritating air passages and lungs.
On November 8, 2017, Delhi earned the unenviable distinction of becoming the most polluted city on Earth. The pollution surged so high that some monitoring stations reported an Air Quality Index of 999, way above the upper limit of the worst category, hazardous. (An extra-sensitive air quality instrument at the US embassy got a reading of 1,010, as you can see in the chart).
The airborne particles and toxic chemicals that make up the smog had choked the 19 million residents of the metropolitan area, where merely breathing the air was, at its worst, like smoking 50 cigarettes in a day. Hospitals reported a 20 percent surge in patients with pollution-related illnesses, and doctors had declared a public health emergency.
We are bringing out a classic case before the readers just to point out that what reckless industrialisation can bring out. In the entire spectrum of pollutants, automobiles cause the highest pollution then comes the power generating plants and close to that is cement industry. Therefore it is pertinent that cement industry initiates green initiatives. Why to take green steps?

  • Cement production is the third ranking producer of anthropogenic (man-made) CO2 in the world after transport and energy generation
  • About 4 – 5 per cent of the worldwide total of CO2 emissions is caused by cement production
  • CO2 is produced at two points during cement production:
  • The first is as a by-product of burning of fossil fuels, primarily coal, to generate the heat necessary to drive the cement-making process. The second from the thermal decomposition of calcium carbonate in the process of producing cement clinker.
  • CaCO3 (limestone) + heat -> CaO (lime) + CO2
  • Production of one tonne of cement results in 780 kg of CO2
  • Of the total CO2 output, 30 per cent derives from the use of energy and 70 per cent results from de-carbonation

Important to realise is that although 5 per cent of the worldwide generation of CO2 is due to cement production, that level of output also reflects the unique and universal importance of concrete throughout the construction industry.Measures adopted by cement
The emission regulations moved from 250 mg/Nm3 to 30 mg/Nm3 progressively on par with the global best practices. The cement Industry is continuously adapting to the latest air pollution control technologies like Electrostatic Precipitators, Bag Filters for achieving lower stack emissions of 30 mg/Nm3. Cement Industry installed Continuous Emission Monitoring Systems and Continuous ambient air quality monitoring stations for on line reporting dust emissions. The provisions of Air (Prevention and Control of Pollution) Act, 1981, National Ambient Air Quality Standards has accelerated the Cement Industry’s efforts to pursue their initiatives more vigorously.Measures to control of water pollution: Cement Industry installed Sewage Treatment Plants and Effluent Treatment Plants to treat this water and to reuse for dust suppression & gardening. It is also doing huge amount of rain water harvesting in their mined out pits. Corporates like ACC, Ambuja and Dalmia Bharat have taken steps at few of their plants to become water positive. Sustainable mining and biodiversity conservation: All captive mines operated by Cement Industry strictly adhere to mining, environmental norms laid by Indian Bureau of Mines, Ministry of Environment & Forest & Climate Control , State Pollution Control Board for eco-friendly mining and safety norms by Directorate General of Mines Safety (DGMS) for safe mining. All cement plant and mine sites complies with earmarking 33 per cent of total land area for the green belt development and afforestation. Wild Life Protection Act (WPA) 1972 is further augmenting the Cement Industry’s efforts in preserving the biodiversity with clear guidance. Hazardous waste management & co-processing:Cement industry generates very limited quantity of hazardous waste such as spent oils and lubricants, grease, etc., which are either co-processed in cement kilns or sold to authorised recyclers. The Hazardous Waste (Management, Handling and Transboundary Movement) Rules, 2008 & amendment 2010 gives a clear guidance to the Industry for safe management, handling and disposal of hazardous waste. Apart from this industry also co-process various waste materials generated by other industry. The kiln of a cement plant is the best suited for processing of waste in the most cost effective manner which none other system offers world over. Today rapid urbanisation has created several problems of disposing off waste either industrial or domestic. The stock of fossil fuels is depleting very fast, we have to look for another source of energy. Therefore processing of waste in cement kilns has vast potential in our country. The technology as such is quite proven in Europe and other advance countries. We need to adapt it to local conditions. TSR (Thermal Substitution Rate) is a per cent age replacement of conventional fuel and the number for some of the countries is as high as 60 per cent where as in our case it is at meagre 4 per cent.
Apart from the above, the cement industry has following various innovations towards the sustainable development. Equipment Innovation: Cement
Industry has taken various energy conservation activities throughout the cement manufacturing process. Some of the notable initiatives are as given are
as under:

  • Advanced dry process kiln with energy efficient cooler with 6/7 stage pre heater
  • Low NOX burners and low NOX calciners to reduce NOX from the kiln
  • Energy-efficient grinding equipment like roller press and VRMs
  • Energy efficient compressors, pumps, lighting, variable speed drives, fans and motors
  • Process optimiser along with advanced energy management system, etc.,

Clinker factor improvement and natural resources conservation: Total cement grade limestone reserve available to meet the industry requirements is 89.86 billion tonne, which are expected to last only for another 40 years. Cement industry has carried out extensive research and development for substituting clinker and to absorbs huge quantities of industrial wastes like fly ash and slag. This not only helps in reduction in CO2 emission but also preserving natural resources like limestone and corrective materials.
Recycling of concrete as of date happens to be far stretched. Concrete mixture has the highest proportion of natural materials like stone chips, sand, water etc. If we are able to make use of used concrete we shall save our natural sources of sand and stones. Cement industry is expected to make investments in processing of used concrete which is not happening. With focus on infra development, the day is not far away when we shall be compelled to explore these options. With confidence we can say that Indian cement industry is on the right track though may be little late on few initiatives. The days ahead of us will see industry becoming greener.

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Economy & Market

Hindalco Buys US Speciality Alumina Firm for $125 Million

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This strategic acquisition marks a significant investment in speciality alumina, a key step by Aditya Birla Group’s metals flagship towards becoming future-ready by scaling its high-value, technology-led materials portfolio.

Hindalco Industries, the world’s largest aluminium company by revenue and the metals flagship of the $28 billion Aditya Birla Group, has announced the acquisition of a 100 per cent equity stake in US-based AluChem Companies—a prominent manufacturer of speciality alumina—for an enterprise value of $125 million. The transaction will be executed through Aditya Holdings, a wholly owned subsidiary.

This acquisition represents a pivotal investment in speciality alumina and advances Hindalco’s strategy to expand its high-value, technology-led materials portfolio.

Hindalco’s speciality alumina business, a key pillar of its value-added strategy, has delivered consistent double-digit growth in recent years. It has emerged as a high-growth, high-margin vertical within the company’s portfolio. As speciality alumina finds expanding applications across electric mobility, semiconductors, and precision ceramics, the deal positions Hindalco further up the innovation curve, enabling next-generation alumina solutions and value-accretive growth.

Kumar Mangalam Birla, Chairman of Aditya Birla Group, called the acquisition an important step in their global strategy to build a leadership position in value-added, high-tech materials.

“Our strategic foray into the speciality alumina space will not only accelerate the development of future-ready, sustainable solutions but also open new pathways to pursue high-impact growth opportunities. By integrating advanced technologies into our value chain, we are reinforcing our commitment to self-reliance, import substitution, and building scale in innovation-led businesses.”

Ronald P Zapletal, Founder, AluChem Companies, said the partnership with Hindalco would provide AluChem the ability and capital to scale up faster and build scale in North America.

“AluChem will benefit from their world-class sustainability and safety standards and practices, access to integrated operations and a consistent, reliable raw material supply chain. Their ability to leverage R&D capabilities and a talented workforce adds tremendous value to our innovation pipeline, helping drive market expansion beyond North America.”

An Eye on the Future

The global speciality alumina market is projected to grow significantly, with rising demand for tailored solutions in sectors such as ceramics, electronics, aerospace, and medical applications. Hindalco currently operates 500,000 tonnes of speciality alumina capacity and aims to scale this up to 1 million tonnes by FY2030.

Commenting on the development, Satish Pai, Managing Director, Hindalco Industries, said the deal reinforced their commitment to innovation and global expansion.

“As alumina gains increasing relevance in critical and clean-tech sectors, AluChem’s advanced chemistry capabilities will significantly enhance our ability to serve these fast-evolving markets. Importantly, it deepens our high-value-added portfolio with differentiated products that drive profitability and strengthen our global competitiveness.”

AluChem adds a strong North American presence to Hindalco’s portfolio, with an annual capacity of 60,000 tonnes across three advanced manufacturing facilities in Ohio and Arkansas. The company is a long-standing supplier of ultra-low soda calcined and tabular alumina, materials prized for their thermal and mechanical stability and widely used in precision engineering and high-performance refractories.

Saurabh Khedekar, CEO of the Alumina Business at Hindalco Industries, said the acquisition unlocked immediate synergies, including market access and portfolio diversification.

“Hindalco plans to work with AluChem’s high performance technology solutions and scale up production of ultra-low soda alumina products to drive a larger global market share.”

The transaction is expected to close in the upcoming quarter, subject to customary closing conditions and regulatory approvals.

 

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Concrete

Shree Cement reports 2025 financial year results

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Shree Cement posted revenue of US$2.38 billion for FY2025, marking a 5.5 per cent decline year-on-year. Operating costs rose 2.9 per cent to US$2.17 billion, resulting in an EBITDA of US$528 million—down 12 per cent from the previous year. Net profit fell 50 per cent to US$141 million. The company reported cement sales of 9.84Mt in Q4 FY2025, a 3.3 per cent increase from 9.53Mt in Q4 FY2024, with premium products making up 16 per cent of total sales.

Image source:https://newsmantra.in/

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Concrete

Rekha Onteddu to become director at Sagar Cements

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Sagar Cements has announced the appointment of Rekha Onteddu as a non-executive independent director, effective 30 June 2025. According to People in Business News, Rekha Onteddu is currently serving in a similar capacity at Andhra Cements, the parent company of Sagar Cements.

Image source:https://sagarcements.in/

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