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Infra and housing proposals to spur cement demand

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Cement demand is expected to grow by 4% to reach 300 million tonne in 2018-19. The number of infrastructure projects planned by the government are now in various phases where work is expected to progress faster.
The cement industry has been primarily driven by economic growth, which largely emanates from government spending on quality infrastructure and conducive policy guidelines. The thrust on infrastructure in the past two decades has spurred growth and thereby generated demand for cement. However, a lot more needs to be done and accomplished, like a statement needs to be converted into reality, which is seeing the gap widening instead of narrowing. In case of housing projects, the lead time for a medium size project is more than a year, for roads the same is not less than five years, for irrigation projects it is more than a decade. So the conversion of infrastructure project announcement and its conversion into demand for cement is a grey area.Overview
Indian cement industry with production capacity of nearly 425 million tonne, is the second largest globally, but in terms of output, the top producer China is almost 10 times bigger than India. Structurally, of the total capacity, 98 per cent is in the private sector and the rest in public sector. The top 20 companies account for around 70 per cent of the total production. About 210 large cement plants account for a cumulative installed capacity of over 350 million tonne, while over 350 mini cement plants have an estimated production capacity of nearly 11.10 million tonne (as of 2016).
Cement production over the past has remained subdued as demand moderated sharply. From an annual average of 5.4 per cent between 2011-12 to 2015-16, production declined 1.2 per cent in 2016-17 and was up 2.7 per cent in the first nine months of 2017-18. Thus, 2017-18 has been a relatively tough for the industry, with growth muted at low single digit. The obvious cause of this is the slowdown in the housing sector, which consumes about 65 per cent of India’s total cement. The year has also seen challenges – the ban on sand mining, and use of pet coke, diminishing market concentration of industry leaders.
Cement is in the highest GST rate slab, and hence there is no risk of rate hike any more. However, any southward change in GST will spur cement demand, and significantly improve realisation for the industry. As cement attracts 28 per cent GST, a higher rate of tax is leading to increased cost for the infrastructure and housing sector.Cement makers expected lower GST
Historically, the Indian cement industry has always remained prepared for any eventualities. In recent times, the industry has responded the government’s call for infrastructure push by expanding production capacity by almost 110 million ton of capacity in the last five years.
With a view to have inclusive growth of all sectors, emphasis would be to create demand for real estate sector with focus on affordable housing, government-led higher infra spending in the form of higher fund allocation and incentive for public private partnership (PPP) to keep robust demand for cement. Post GST, industry is also now exploring avenues for optimisation in logistics cost by direct supplies, creating hubs to serve distant markets at lower costs.
The government has been taking great steps to boost investment in the infrastructure sector, including the announcement of marquee projects like the Bharatmala and PM Awas Yojna. The Union Budget 2018 was expected to provide further impetus on developing rural infrastructure and urban infrastructure. The two major areas where cement industry expected the government to drive would be affordable housing and roads and infrastructure.
The cement industry has been under pressure for quite some time now, amid challenging macro environment, which subdued demand leading to low utilisation levels. The demand was also impacted by demonetisation, implementation of GST and Real Estate Regulation and Development Act (RERA). In addition, the regional issue pertaining to sand shortage and labour unavailability coupled with extended monsoons muted construction activities.
Specific to cement industry, some sort of tax relief was expected, given that cement is among the highest taxed industries, with GST at 28 per cent. It was expected that government may consider its legitimate demand of the need to bring down GST rate. Imposing the highest GST rate of 28 per cent was a major shocker for the industry, a tax bracket for luxury and demerit goods.
Moreover, the ambitious target set for constructing 15,000 km roads in 2017-18, saw only 4,944 km of roads constructed as of November 2017. The target of awarding 25,000 km of roads in the fiscal year appeared to be at far distant, given only 2,917 km could be managed for awarding until November end.
Thus, given the performance, cement industry was looking for initiatives from the Union Budget 2018-19 to revive the industry. The industry was looking for following boosters from the Budget:
Expected government’s focus on higher allocation of funds towards construction of infrastructure, irrigation, etc. to continue.
Freight cost, which account for 21-25 per cent of total operating costs, continues to be on the higher side due to surging diesel prices. Hence, cement industry would welcome any freight rationalisation for cement transportation in the Rail transport.
The housing sector, accounting for 65 per cent of overall cement consumption, has been the key driver for cement demand. Although, the government has taken several steps to make housing affordable, the affordability is still an issue due to high real estate prices and builders and high net worth investors refraining to divest their inventory. The cement industry expected Budget to introduce a 10 per cent tax on holding on to inventory after all aspects of building construction are complete, and the occupation certificate has been obtained. This would provide a boost to the housing sector and in turn the cement demand.
Of the total contribution of housing sector in cement industry, rural housing accounts for around 35 per cent and the rest by urban housing. Commercial and industrial sector accounts for 20-25 per cent of cement demand and balance 15-20 per cent is contributed by infrastructure projects. Hence, we believe that the Union Budget 2018-19 would provide the cement sector the requisite booster to revive. FICCI urge for duty on cement import
According to FICCI, the cement industry has been witnessing slow uptake in demand and badly needs a booster from the government in the Union Budget 2018. ‘Since 2007-08 import of cement into India is freely allowed without having to pay basic customs duty whereas all the major inputs for manufacturing cement such as limestone, gypsum, coal, pet coke, packing bags etc. attract customs duty’ FICCI said in its demand on the budget. It elaborated that due to low demand for cement more than 116 million tons of domestic capacity is idle and duty free import of cement was causing undue hardship to the industry already reeling under low capacity utilisation.
The FICCI pitched for providing a level-playing field. The industry has recommended that basic customs duty be levied on cement imports into India. Alternatively, import duties on inputs like coal, pet coke, tyre chips, limestone, packing materials and bags, gypsum, and refractories etc. -be abolished and freely allowed without levy of duty.Refractory industry wanted cheaper inputs
Refractory, a key component of core sectors like cement and steel, was hoping that the budget will take steps to address changes in the duty structure that will make inputs cheaper in comparison to finished products and help catalyse domestic manufacturing. Cement companies are primary consumers of refractories that are used to line kilns and furnaces. The shaky financial condition of many refractory clients has added to the woes of an industry that is struggling to rein in costs after a 40 per cent increase in the prices of raw materials that are largely imported from China.
The Rs 6,500-crore industry expected the government to provide necessary policy intervention in the Union Budget 2018 to enable the industry benefit from growing demand in the Indian market. Indian Refractory Makers Association said that the industry is currently at a point of inflexion where on one side it is encouraged by an expected steep rise in demand due to increase in steel and cement industry and on the other side it faces the challenge from cheap imports coming from China and disrupting the Indian market. Real estate pinning hopes on budget
A number of suggestions regarding budget provisions that can boost to the tepid real estate made rounds just before the Budget presentation. While experts had carefully curated list of suggestions, several industry bodies even organised special sessions and submitted memoranda to the government on fiscal measures that will breathe some life in the slowdown-hit market.
The National Real Estate Development Council (NAREDCO), an apex body of real estate sector in its pre-budget memorandum, had stressed on measures that will increase the purchasing power of homebuyers and more incentives for developers to maintain the demand and supply balance in the property market.
The populist measures of the government and its focused on ‘Housing For All’ amid transparency over the past three years, the hopes of some happy measures were high this time. The real estate industry eyed for tax breaks since the topmost on the common man’s list is increase in cap of interest paid on home loans, from Rs 2 lakh to at least Rs 3 lakh. With RERA and GST implemented in the past 18 months, the first-time homebuyers were hoping for higher income tax benefits. Under Section 80 EE, the first-time homebuyers was availing additional tax deduction of up to Rs 50,000 over and above the Rs 2 lakh limit under Section 24 of the Income Tax Act. This bracket was expected to be raised up to INR1 lakh to incentivise first-time homebuyers.
Industry status for the real estate sector was the first on their list. With the government according infrastructure status to affordable housing last year, the industry intensified their demand for the status for the sector this time. Single-window clearance for projects was another long-pending demand on which real estate sector expected a decisive move. With the implementation of RERA, speedy approvals for project from different departments was imperative. With the builders under pressure to complete the projects within a stipulated time frame, delay in approvals was a costly affair. According to Anuj Puri, Chairman – ANAROCK Property Consultants, ‘If implemented, single-window clearance can significantly reduce the overall projects cycle time and developers will be able to focus on their core business of project execution. Post-RERA, it has become all the more important to facilitate smooth clearances and approvals so that there are no execution delays due to procedural hindrances.’
While developers across the board were ruing the fact that GST norms were lacking clarity, lowering GST for realty projects was the key concern as 12 per cent on under-construction properties appeared higher than the previous taxes. NAREDCO’s most important demand was to bring housing under construction in 12 per cent GST rate from 18 per cent with 50 per cent abatement for land from 33 per cent. This would have brought tax rate at a level of around 6 per cent of the property cost.
Incentives for rental housing, as expected, could have also gone a long way in fulfilling the need of suitable living spaces for different groups. Taxing income from renting of housing properties at flat rate of 10 per cent may have incentivised rental housing. NAREDCO has suggested increasing deduction limit from 30 per cent to 50 per cent.
With the stage set to roll out of first REIT by end of 2017-18, it was time to simplify the tax norms on REITs. While issues like dividend distribution tax, long-term capital gains tax on transfer of units were resolved, REITS still has to to pay Stamp Duty charges at the state level. The reality sector had urged the government to convince the states to exempt REITs from Stamp Duty for, at least for the initial few years.Budget orchestrates higher spending to spur cement demand
While none of the demands put forth by the cement industry and various sectors that supplement and complement it were taken up in the Budget exercise, increased allocation to rural and urban affordable housing, irrigation, roads, railways and airports with overall hike in infra spending from Rs 4.94 lakh crore to Rs 5.94 lakh crore is expected to drive the demand for cement. Another allocation of Rs 2.04 lakh crore for Smart cities project will only add the incremental demand.
As the push for infrastructure continues, road sector allocation has been raised 16 per cent, which, on a reasonably high base, is significant. Some of the key categories in which allocations are hiked are railways (32 per cent), Smart Cities (54 per cent), and shipping and aviation. However, contrary to the general expectations, the allocation for rural and urban housing schemes is much lower. However, the push towards infrastructure projects is expected to create rural and urban employment, which in time will benefit the cement industry.
The Government allocates Rs 5.97 lakh crore for infra spending in 2018-19. Terming infrastructure as growth driver of the economy, Finance Minister Arun Jaitley announced an allocation of Rs 5.97 lakh crore for 2018-19 for infra spending, up by over Rs 1 lakh crore from the ongoing fiscal.
The Union Budget 2018-19 has accorded priority to the infrastructure sector evidently from the fact that Prime Minister is personally monitoring project targets and achievements. Using online monitoring system of Pragati alone, projects worth Rs 9.46 lakh crore have been facilitated and fast-tracked. In his budget speech the Finance Minister said, ‘Infrastructure is the growth driver of the economy. Our country needs massive investment in access of Rs 50 lakh crore in infrastructure to increase growth of GDP and integrate the nation with a network of roads, airports, railways, inland water and to provide good quality services to the people.’
To create employment and aid growth, the government has increased budgetary and extra budgetary expenditure on infrastructure for 2018-19 to Rs 97 lakh crore from Rs 4.94 lakh crore in 2017-18.
In roads, National Highways exceeding 9,000 km will be completed in 2018-19 while Bharatmala scheme is given thrust which will provide seamless connectivity to interior and backward areas and borders of the country. Under the phase-I of the project, 35,000 km of highways would be constructed at an estimated cost of INR5.35 lakh crore.
For Railways, the government has allocated capital expenditure of INR1.48 lakh crore for 2018-19, and all trains will have state-of-the-art facilities such as WiFi and CCTVs. The Budget also underlines urbanisation as an opportunity and priority and the government has already launched Smart City mission that aims at creating state-of-the-art amenities. ’99 cities have been selected at an outlay of INR2.04 lakh crore.
These cities have started implementing various projects like smart roads, solar roof, intelligent transport system. Projects worth INR2,350 crore have been completed and work of INR20,850 crore was under progress,’ Jaitley said in his speech adding that heritage cities will be preserved and revitalised. The resulting economic growth
The government was firmly on course to achieve high economic growth of 8 per cent plus as manufacturing, services and exports were back on good growth path. While GDP growth at 6.3 per cent in the second quarter of 2017-18 signalled turnaround of the economy, growth in the second half is likely to remain between 7.2 per cent to 7.5 per cent. The economy has shown remarkable resilience in adjusting with the structural reforms. IMF, in its latest Update, has forecast that India will grow at 7.4 per cent next year in the backdrop of services resuming high growth rates of 8 per cent plus, exports expected to grow at 15 per cent in 2017-18 and manufacturing back on good growth path.
The Finance Minister said that Government has taken up programmes to direct the benefits of structural changes and good growth to reach farmers, poor and other vulnerable sections of our society and to uplift the underdeveloped regions. He said, this Budget will consolidate these gains and particularly focus on strengthening agriculture and rural economy, provision of good health care to economically less privileged, taking care of senior citizens, infrastructure creation and working with the states to provide more resources for improving the quality of education in the country. The government has ensured that benefits reach eligible beneficiaries and are delivered to them directly and said that Direct Benefit Transfer mechanism of India is the biggest such exercise in the world and is a global success story.Going into 2018-19
Cement demand is expected to grow by 4 per cent to reach 300 million tonne in 2018-19. The number of infrastructure projects planned by the government are now in various phases where work is expected to progress faster. With general elections nearing it is expected that there would be a harder push by all agencies to progress these projects which will generate demand for building materials like steel, iron, cement, concrete etc. A rise in the prices of these materials will have a huge impact on the construction cost. The cost of cement is about 10 per cent – 12 per cent of the total construction cost, steel about 15 per cent – 20 per cent and other materials about 25 per cent to 30 per cent. The recent mining restriction, the doubling of prices, along with a further hike in input costs is likely to create pressure on cement consumption.
Despite the infrastructure push, cement industry will continue to face some severe headwinds, such as higher fuel prices which may cause an uptick in logistics cost with an ultimate impact on margins. Capacity utilisation will remain on the lower side which may put pressure on the prices. The industry has investment hugely expecting increase in cement demand. If in case chance this uptick in demand does not materialise, cement makers will experience a glut situation leading to an immediate and sharp fall in prices.– NITIN MADKAIKAR

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Economy & Market

Impactful Branding

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Advertising or branding is never about driving sales. It’s about creating brand awareness and recall. It’s about conveying the core values of your brand to your consumers. In this context, why is branding important for cement companies? As far as the customers are concerned cement is simply cement. It is precisely for this reason that branding, marketing and advertising of cement becomes crucial. Since the customer is unable to differentiate between the shades of grey, the onus of creating this awareness is carried by the brands. That explains the heavy marketing budgets, celebrity-centric commercials, emotion-invoking taglines and campaigns enunciating the many benefits of their offerings.
Marketing strategies of cement companies have undergone gradual transformation owing to the change in consumer behaviour. While TV commercials are high on humour and emotions to establish a fast connect with the customer, social media campaigns are focussed more on capturing the consumer’s attention in an over-crowded virtual world. Branding for cement companies has become a holistic growth strategy with quantifiable results. This has made brands opt for a mix package of traditional and new-age tools, such as social media. However, the hero of every marketing communication is the message, which encapsulates the unique selling points of the product. That after all is crux of the matter here.
While cement companies are effectively using marketing tools to reach out to the consumers, they need to strengthen the four Cs of the branding process – Consumer, Cost, Communication and Convenience. Putting up the right message, at the right time and at the right place for the right kind of customer demographic is of utmost importance in the long run. It is precisely for this reason that regional players are likely to have an upper hand as they rely on local language and cultural references to drive home the point. But modern marketing and branding domain is exponentially growing and it would be an interesting exercise to tabulate and analyse its impact on branding for cement.

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Concrete

Indian cement industry is well known for its energy and natural resource efficiency

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Dr Hitesh Sukhwal, Deputy General Manager – Environment, Udaipur Cement Works Limited (UCWL) takes us through the multifaceted efforts that the company has undertaken to keep emissions in check with the use of alternative sources of energy and carbon capture technology.

Tell us about the policies of your organisation for the betterment of the environment.
Caring for people is one of the core values of our JK Lakshmi Cement Limited. We strongly believe that we all together can make a difference. In all our units, we have taken measures to reduce carbon footprint, emissions and minimise the use of natural resources. Climate change and sustainable development are major global concerns. As a responsible corporate, we are committed with and doing consistent effort small or big to preserve and enrich the environment in and around our area of operations.
As far as environmental policies are concerned, we are committed to comply with all applicable laws, standards and regulations of regulatory bodies pertaining to the environment. We are consistently making efforts to integrate the environmental concerns into the mainstream of the operations. We are giving thrust upon natural resource conservation like limestone, gypsum, water and energy. We are utilising different kinds of alternative fuels and raw materials. Awareness among the employees and local people on environmental concerns is an integral part of our company. We are adopting best environmental practices aligned with sustainable development goals.
Udaipur Cement Works Limited is a subsidiary of the JK Lakshmi Cement Limited. Since its inception, the company is committed towards boosting sustainability through adopting the latest art of technology designs, resource efficient equipment and various in-house innovations. We are giving thrust upon renewable and clean energy sources for our cement manufacturing. Solar Power and Waste Heat Recovery based power are our key ingredients for total power mix.

What impact does cement production have on the environment? Elaborate the major areas affected.
The major environmental concern areas during cement production are air emissions through point and nonpoint sources due to plant operation and emissions from mining operation, from material transport, carbon emissions through process, transit, noise pollution, vibration during mining, natural resource depletion, loss of biodiversity and change in landscape.
India is the second largest cement producer in the world. The Indian cement industry is well known for its energy and natural resource efficiency worldwide. The Indian cement industry is a frontrunner for implementing significant technology measures to ensure a greener future.
The cement industry is an energy intensive and significant contributor to climate change. Cement production contributes greenhouse gases directly and indirectly into the atmosphere through calcination and use of fossil fuels in an energy form. The industry believes in a circular economy by utilising alternative fuels for making cement. Cement companies are focusing on major areas of energy efficiency by adoption of technology measures, clinker substitution by alternative raw material for cement making, alternative fuels and green and clean energy resources. These all efforts are being done towards environment protection and sustainable future.
Nowadays, almost all cement units have a dry manufacturing process for cement production, only a few exceptions where wet manufacturing processes are in operation. In the dry manufacturing process, water is used only for the purpose of machinery cooling, which is recirculated in a closed loop, thus, no polluted water is generated during the dry manufacturing process.
We should also accept the fact that modern life is impossible without cement. However, through state-of-the-art technology and innovations, it is possible to mitigate all kinds of pollution without harm to the environment and human beings.

Tell us about the impact blended cement creates on the environment and emission rate.
Our country started cement production in 1914. However, it was introduced in the year 1904 at a small scale, earlier. Initially, the manufacturing of cement was only for Ordinary Portland Cement (OPC). In the 1980s, the production of blended cement was introduced by replacing fly ash and blast furnace slag. The production of blended cement increased in the growth period and crossed the 50 per cent in the year 2004.
The manufacturing of blended cement results in substantial savings in the thermal and electrical energy consumption as well as saving of natural resources. The overall consumption of raw materials, fossil fuel such as coal, efficient burning and state-of-the-art technology in cement plants have resulted in the gradual reduction of emission of carbon dioxide (CO2). Later, the production of blended cement was increased in manifolds.
If we think about the growth of blended cement in the past few decades, we can understand how much quantity of , (fly ash and slag) consumed and saved natural resources like limestone and fossil fuel, which were anyhow disposed of and harmed the environment. This is the reason it is called green cement. Reduction in the clinker to cement ratio has the second highest emission reduction potential i.e., 37 per cent. The low carbon roadmap for cement industries can be achieved from blended cement. Portland Pozzolana Cement (PPC), Portland Slag Cement (PSC) and Composite Cement are already approved by the National Agency BIS.
As far as kilogram CO2 per ton of cement emission concerns, Portland Slag Cement (PSC) has a larger potential, other than PPC, Composite Cement etc. for carbon emission reduction. BIS approved 60 per cent slag and 35 per cent clinker in composition of PSC. Thus, clinker per centage is quite less in PSC composition compared to other blended cement. The manufacturing of blended cement directly reduces thermal and process emissions, which contribute high in overall emissions from the cement industry, and this cannot be addressed through adoption of energy efficiency measures.
In the coming times, the cement industry must relook for other blended cement options to achieve a low carbon emissions road map. In near future, availability of fly ash and slag in terms of quality and quantity will be reduced due to various government schemes for low carbon initiatives viz. enhance renewable energy sources, waste to energy plants etc.
Further, it is required to increase awareness among consumers, like individual home builders or large infrastructure projects, to adopt greener alternatives viz. PPC and PSC for more sustainable
resource utilisation.

What are the decarbonising efforts taken by your organisation?
India is the world’s second largest cement producer. Rapid growth of big infrastructure, low-cost housing (Pradhan Mantri Awas Yojna), smart cities project and urbanisation will create cement demand in future. Being an energy intensive industry, we are also focusing upon alternative and renewable energy sources for long-term sustainable business growth for cement production.
Presently, our focus is to improve efficiency of zero carbon electricity generation technology such as waste heat recovery power through process optimisation and by adopting technological innovations in WHR power systems. We are also increasing our capacity for WHR based power and solar power in the near future. Right now, we are sourcing about 50 per cent of our power requirement from clean and renewable energy sources i.e., zero carbon electricity generation technology. Usage of alternative fuel during co-processing in the cement manufacturing process is a viable and sustainable option. In our unit, we are utilising alternative raw material and fuel for reducing carbon emissions. We are also looking forward to green logistics for our product transport in nearby areas.
By reducing clinker – cement ratio, increasing production of PPC and PSC cement, utilisation of alternative raw materials like synthetic gypsum/chemical gypsum, Jarosite generated from other process industries, we can reduce carbon emissions from cement manufacturing process. Further, we are looking forward to generating onsite fossil free electricity generation facilities by increasing the capacity of WHR based power and ground mounted solar energy plants.
We can say energy is the prime requirement of the cement industry and renewable energy is one of the major sources, which provides an opportunity to make a clean, safe and infinite source of power which is affordable for the cement industry.

What are the current programmes run by your organisation for re-building the environment and reducing pollution?
We are working in different ways for environmental aspects. As I said, we strongly believe that we all together can make a difference. We focus on every environmental aspect directly / indirectly related to our operation and surroundings.
If we talk about air pollution in operation, every section of the operational unit is well equipped with state-of-the-art technology-based air pollution control equipment (BagHouse and ESP) to mitigate the dust pollution beyond the compliance standard. We use high class standard PTFE glass fibre filter bags in our bag houses. UCWL has installed the DeNOx system (SNCR) for abatement of NOx pollution within norms. The company has installed a 6 MW capacity Waste Heat Recovery based power plant that utilises waste heat of kiln i.e., green and clean energy source. Also, installed a 14.6 MW capacity solar power system in the form of a renewable energy source.
All material transfer points are equipped with a dust extraction system. Material is stored under a covered shed to avoid secondary fugitive dust emission sources. Finished product is stored in silos. Water spraying system are mounted with material handling point. Road vacuum sweeping machine deployed for housekeeping of paved area.
In mining, have deployed wet drill machine for drilling bore holes. Controlled blasting is carried out with optimum charge using Air Decking Technique with wooden spacers and non-electric detonator (NONEL) for control of noise, fly rock, vibration, and dust emission. No secondary blasting is being done. The boulders are broken by hydraulic rock breaker. Moreover, instead of road transport, we installed Overland Belt Conveying system for crushed limestone transport from mine lease area to cement plant. Thus omit an insignificant amount of greenhouse gas emissions due to material transport, which is otherwise emitted from combustion of fossil fuel in the transport system. All point emission sources (stacks) are well equipped with online continuous emission monitoring system (OCEMS) for measuring parameters like PM, SO2 and NOx for 24×7. OCEMS data are interfaced with SPCB and CPCB servers.
The company has done considerable work upon water conservation and certified at 2.76 times water positive. We installed a digital water flow metre for each abstraction point and digital ground water level recorder for measuring ground water level 24×7. All digital metres and level recorders are monitored by an in-house designed IoT based dashboard. Through this live dashboard, we can assess the impact of rainwater harvesting (RWH) and ground water monitoring.
All points of domestic sewage are well connected with Sewage Treatment Plant (STP) and treated water is being utilised in industrial cooling purposes, green belt development and in dust suppression. Effluent Treatment Plant (ETP) installed for mine’s workshop. Treated water is reused in washing activity. The unit maintains Zero Liquid Discharge (ZLD).
Our unit has done extensive plantations of native and pollution tolerant species in industrial premises and mine lease areas. Moreover, we are not confined to our industrial boundary for plantation. We organised seedling distribution camps in our surrounding areas. We involve our stakeholders, too, for our plantation drive. UCWL has also extended its services under Corporate Social Responsibility for betterment of the environment in its surrounding. We conduct awareness programs for employees and stakeholders. We have banned Single Use Plastic (SUP) in our premises. In our industrial township, we have implemented a solid waste management system for our all households, guest house and bachelor hostel. A complete process of segregated waste (dry and wet) door to door collection systems is well established.

Tell us about the efforts taken by your organisation to better the environment in and around the manufacturing unit.
UCWL has invested capital in various environmental management and protection projects like installed DeNOx (SNCR) system, strengthening green belt development in and out of industrial premises, installed high class pollution control equipment, ground-mounted solar power plant etc.
The company has taken up various energy conservation projects like, installed VFD to reduce power consumption, improve efficiency of WHR power generation by installing additional economiser tubes and AI-based process optimisation systems. Further, we are going to increase WHR power generation capacity under our upcoming expansion project. UCWL promotes rainwater harvesting for augmentation of the ground water resource. Various scientifically based WHR structures are installed in plant premises and mine lease areas. About 80 per cent of present water requirement is being fulfilled by harvested rainwater sourced from Mine’s Pit. We are also looking forward towards green transport (CNG/LNG based), which will drastically reduce carbon footprint.
We are proud to say that JK Lakshmi Cement Limited has a strong leadership and vision for developing an eco-conscious and sustainable role model of our cement business. The company was a pioneer among cement industries of India, which had installed the DeNOx (SNCR) system in its cement plant.

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Concrete

NTPC selects Carbon Clean and Green Power for carbon capture facility

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Carbon Clean and Green Power International Pvt. Ltd has been chosen by NTPC Energy Technology Research Alliance (NETRA) to establish the carbon capture facility at NTPC Vindhyachal. This facility, which will use a modified tertiary amine to absorb CO2 from the power plant’s flue gas, is intended to capture 20 tonnes of CO2) per day. A catalytic hydrogenation method will eventually be used to mix the CO2 with hydrogen to create 10 tonnes of methanol each day. For NTPC, capturing CO2 from coal-fired power plant flue gas and turning it into methanol is a key area that has the potential to open up new business prospects and revenue streams.

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