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Innovation for Tomorrow

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Samidha Pathak, Research and Development Manager, Nuvoco Vistas, discusses the future of cement and building materials.

The building materials sector has been a constant arena for innovation, evolving from the ancient use of stone and wood to the contemporary reliance on steel and concrete. Concrete stands out as the most widely utilised man-made material in the present day. Today, concrete remains a cornerstone in construction. The materials have evolved in coming times and will continue to do so with the rapid pace of innovations. As the industry continues to evolve, embracing new materials and techniques is crucial to meeting the demands of the modern world.
With the increasing stride in urbanisation and infrastructural boom, there will be a continued demand for increase in production of building materials. The industry should continue to emerge with new trends to ease the efforts for the end user and maximise productivity. However, it is the need of the hour that these innovations come with reduced carbon footprint and its reliance on virgin natural resources.
Cement sector is already being driven with many initiatives in operations like enhancing kiln and energy efficiencies, firing with alternate fuels to petcoke, utilising alternate raw materials and industrial wastes for clinkerisation, capturing flue gases which all initiatives are not only innovative but also sustainable.

Real time working
In processing and production, real time monitoring has become possible. Carbon Capture Utilisation and Sequestration (CCUS) is an emerging technology to offset the greenhouse gases emission. The ultra high-performance concrete with a composite of cement and fibres is now replacing reinforcement to a considerable extent. Design freedom with specialised concrete mix enabling digitised automated efficient and faster concrete structures is possible today because of 3D printed concrete.
Electricity conservation is possible with piezoelectric concrete, rainwater can now be harvested with previous concrete Smart glasses are able to control the heat and luminosity by changing their stimuli. Like the human body, which is able to self-heal, today concrete is able to heal its own cracks, too. To save water in curing, self-curing concrete is emerging with additives. Nano materials can improve reactivity at a micro level interface.
Construction chemicals are doing wonders in modifying the rheology, grindability, setting, acceleration and workability of cement, concrete, and mortars. The decarbonisation starts with cement, one of the key binders in the building materials and alkali activated binders and geopolymer concrete are eliminating clinker dependency using supplementary cementing materials.
Innovative building materials are reshaping the construction industry, offering novel solutions to longstanding challenges. A key characteristic of these advancements is circularity, emphasising meticulous design for reuse and recycling. This approach aims to significantly diminish waste and resource consumption, marking a pivotal shift toward more sustainable practices in the construction sector. Durability should be another benchmark for innovative materials ensuring that our cities stand the test of time with reduced maintenance. Futuristic innovation should be driven by maintaining resilience and efficiency, sustainable in the long run. Challenges like technical risks, lower acceptability to change, and increased costing can be a few barriers for scaling market acceptability of these innovative materials.
Innovation should become a value system rather than a selling pitch. The resourcefulness of human ingenuity and our innate search for easing jobs will continue to ignite an innovative spark thus overcoming the critical challenges we are facing today.

About the author
Samidha Pathak is the Research and Development Manager at Nuvoco Vistas Corp. With her expertise in R&D, she oversees the development of innovative products and solutions that meet the company’s strategic objectives. Her role involves leading cross-functional teams, collaborating with stakeholders, and driving projects from concept to execution.

Concrete

Nuvoco Vistas Reports Record Q2 EBITDA, Expands Capacity to 35 MTPA

Cement Major Nuvoco Posts Rs 3.71 bn EBITDA in Q2 FY26

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Nuvoco Vistas Corp. Ltd., one of India’s leading building materials companies, has reported its highest-ever second-quarter consolidated EBITDA of Rs 3.71 billion for Q2 FY26, reflecting an 8% year-on-year revenue growth to Rs 24.58 billion. Cement sales volume stood at 4.3 MMT during the quarter, driven by robust demand and a rising share of premium products, which reached an all-time high of 44%.

The company continued its deleveraging journey, reducing like-to-like net debt by Rs 10.09 billion year-on-year to Rs 34.92 billion. Commenting on the performance, Jayakumar Krishnaswamy, Managing Director, said, “Despite macro headwinds, disciplined execution and focus on premiumisation helped us achieve record performance. We remain confident in our structural growth trajectory.”

Nuvoco’s capacity expansion plans remain on track, with refurbishment of the Vadraj Cement facility progressing towards operationalisation by Q3 FY27. In addition, the company’s 4 MTPA phased expansion in eastern India, expected between December 2025 and March 2027, will raise its total cement capacity to 35 MTPA by FY27.

Reinforcing its sustainability credentials, Nuvoco continues to lead the sector with one of the lowest carbon emission intensities at 453.8 kg CO? per tonne of cementitious material.

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Concrete

Jindal Stainless to Invest $150 Mn in Odisha Metal Recovery Plant

New Jajpur facility to double metal recovery capacity and cut emissions

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Jindal Stainless Limited has announced an investment of $150 million to build and operate a new wet milling plant in Jajpur, Odisha, aimed at doubling its capacity to recover metal from industrial waste. The project is being developed in partnership with Harsco Environmental under a 15-year agreement.

The facility will enable the recovery of valuable metals from slag and other waste materials, significantly improving resource efficiency and reducing environmental impact. The initiative aligns with Jindal Stainless’s sustainability roadmap, which focuses on circular economy practices and low-carbon operations.

In financial year 2025, the company reduced its carbon footprint by about 14 per cent through key decarbonisation initiatives, including commissioning India’s first green hydrogen plant for stainless steel production and setting up the country’s largest captive solar energy plant within a single industrial campus in Odisha.

Shares of Jindal Stainless rose 1.8 per cent to Rs 789.4 per share following the announcement, extending a 5 per cent gain over the past month.

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Concrete

Vedanta gets CCI Approval for Rs 17,000 MnJaiprakash buyout

Acquisition marks Vedanta’s expansion into cement, real estate, and infra

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Vedanta Limited has received approval from the Competition Commission of India (CCI) to acquire Jaiprakash Associates Limited (JAL) for approximately Rs 17,000 million under the Insolvency and Bankruptcy Code (IBC) process. The move marks Vedanta’s strategic expansion beyond its core mining and metals portfolio into cement, real estate, and infrastructure sectors.

Once the flagship of the Jaypee Group, JAL has faced severe financial distress with creditors’ claims exceeding Rs 59,000 million. Vedanta emerged as the preferred bidder in a competitive auction, outbidding the Adani Group with an overall offer of Rs 17,000 million, equivalent to Rs 12,505 million in net present value terms. The payment structure involves an upfront settlement of around Rs 3,800 million, followed by annual instalments of Rs 2,500–3,000 million over five years.

The National Asset Reconstruction Company Limited (NARCL), which acquired the group’s stressed loans from a State Bank of India-led consortium, now leads the creditor committee. Lenders are expected to take a haircut of around 71 per cent based on Vedanta’s offer. Despite approvals for other bidders, Vedanta’s proposal stood out as the most viable resolution plan, paving the way for the company’s diversification into new business verticals.

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