Concrete
Recycling Concrete
Published
10 months agoon
By
Roshna
Cambridge University researchers have invented a groundbreaking method to recycle concrete and steel. ICR brings a special report.
That recycles waste concrete and purifies iron while producing carbon-zero cement, ushering in a transformative era of sustainability in the construction industry. This innovative approach heralds a significant shift towards environmentally friendly practices, potentially shaping the future of global emissions reduction and construction standards.
Concrete and steel have long been touted as the main culprits in CO2 emissions. However, a recent groundbreaking development by the researchers of Cambridge University has brought to light an innovative method that can recycle both concrete and steel simultaneously. This is likely to change the entire world’s outlook towards cement and concrete.
The pioneering new method is aimed at producing completely carbon-zero cement. By integrating waste concrete into steel-processing furnaces, the process not only purifies iron but also yields ‘reactivated cement’ as a byproduct. Utilising renewable energy in this method could lead to significant reductions in CO2 emissions compared to conventional production techniques. The innovative approach involves converting old concrete back into clinker, essential for cement production, while utilising a unique lime flux replacement with recycled cement paste.
Initial trials have shown promising results, with potential for industrial-scale implementation to produce substantial amounts of environmentally-friendly cement by 2050. Notably, this advancement not only enhances sustainability in the construction industry but also underscores the broader scope for innovative solutions in achieving zero emissions. A patent has been filed for commercialisation, emphasising the transformative impact of this research, which has been detailed in the Nature journal.
Since concrete is the world’s most used building material, and banks a sizeable 8 per cent of global CO2 emission, recycling concrete has been major roadblock. The revolutionary new development might change the sustainability landscape of the global cement sector for good. While India has been at the forefront of sustainability in cement production, be it the use of alternative fuels and raw materials or other protocols such as waste heat recovery, recycling of concrete to enable cement production is bound to usher in a new era.
Speaking about this interesting development, Dr SB Hegde, Professor, Department of Civil Engineering, Jain College of Engineering and Technology, Hubli, and Visiting Professor, Pennsylvania State University, USA, says, “The Cambridge discovery of zero-carbon cement is a groundbreaking innovation, addressing environmental challenges in both steel purification and cement production by recycling waste concrete in steel-processing furnaces. However, the method’s practicality depends on the integration of steel-processing facilities and consistent waste concrete supplies, posing logistical challenges.
Despite the promising concept, the technical know-how from Cambridge raises questions about the method’s suitability and viability for producing high-quality cement. Parameters such as compressive strength and durability need thorough evaluation. While small-scale trials are encouraging, extensive research and large-scale production trials are essential to ensure consistency and quality. The environmental benefits are clear, significantly reducing the concrete industry’s CO2 emissions, but the scalability, with potential for billion-tonne production by 2050, requires comprehensive studies on integration and supply chain management.
The researchers’ call for reducing excessive concrete use and seeking political support is vital for systemic change, with policy interventions needed for sustainable practices. Cambridge Electric Cement exemplifies innovation in achieving zero emissions, but it requires extensive research before its full potential and practical implementation can be realised, potentially transforming the construction industry and contributing significantly to the fight against climate change.”

The 15th Cement Expo 2025 will spotlight India’s cement industry’s growth, innovation, and sustainability, showcasing cutting-edge solutions for a greener future.
11th Indian Cement Review Conference
9th Indian Cement Review Awards
Concrete
Transforming Interior Spaces: Trendy Wall Putty Designs to Enhance Your Home
Published
4 weeks agoon
March 19, 2025By
admin
- Rustic Texture: Mimicking natural stone or aged plaster for an earthy, vintage feel.
- Wave Patterns: Adding a sense of movement and fluidity to walls, perfect for living rooms and entryways.
- Sand Finish: A subtle grainy effect that provides a sophisticated touch.
- Monochrome interiors where walls serve as a sleek backdrop.
- High-gloss or matte-painted walls that need a seamless base.
- Spaces with minimal décor where the walls themselves make a statement.
- Chevron or Herringbone: A dynamic, sophisticated look that pairs well with both modern and mid-century décor.
- 3D Raised Panels: Using putty to craft subtle raised patterns, adding a sculptural effect to the wall.
- Asymmetrical Shapes: For a bold and avant-garde touch.
- These patterns work best in bedrooms, study areas, or accent walls in open spaces.
- Statement walls in living rooms and foyers.
- Elegant dining areas where a touch of opulence is desired.
- Boutique-style bedrooms with a rich, textured finish.
- Children’s rooms or play areas, creating a fun and dynamic atmosphere.
- Bedrooms with a soothing pastel gradient for a calming effect.
- Dining spaces where a bold color fade adds character.
- Luxurious master bedrooms and dressing areas.
- Accent walls in dining rooms or home bars.
- Commercial spaces like boutiques and salons.
- Choose the Right Putty: Opt for a premium wall putty like Birla White WallCare Putty to ensure durability, a smooth finish, and long-lasting appeal.
- Prepare the Surface: Ensure the walls are clean, dry, and free from loose particles before application.
- Apply in Layers: Depending on the design, putty can be applied in single or multiple layers for the desired effect.
- Use the Right Tools: Trowels, spatulas, sponges, or patterned rollers help create specific textures and patterns.
- Seal with Paint or Polish: Once the putty is dry, finishing it with paint, polish, or protective coatings enhances its aesthetic and durability.
Concrete
Dalmia Bharat to add 6 MnTPA Cement Capacity in Maharashtra and Karnataka
Published
4 weeks agoon
March 19, 2025By
admin
- Investment in alignment with the strategic goal of becoming a PAN India company and achieving 75 MnT capacity by FY28
- Increases capacity primarily to meet growing demand in Western India along with existing regions
Dalmia Bharat Limited, one of India’s leading cement companies, through its subsidiaries, has announced a strategic investment of approximately Rs 3,520 Crore in the states of Maharashtra and Karnataka. As part of this initiative, the company will establish a 3.6 MnTPA clinker unit and a 3 MnTPA grinding unit at its existing Belgaum plant, Karnataka coupled with a new greenfield split grinding unit with a capacity of 3 MnTPA in Pune, Maharashtra. The capex will be funded through a combination of debt and internal accruals. With this expansion, Dalmia Bharat’s total installed cement capacity will increase to 55.5 MnTPA, after considering the ongoing expansion of 2.9 MnT at Assam and Bihar. These new units are expected to be commissioned by Q4 FY27.
The Belgaum Grinding Unit will cater to the underserved Southern Maharashtra markets while enhancing share in the existing region by improving penetration. On the other hand, Pune Grinding Unit will entirely cater to the untapped Western Maharashtra markets. The initiative is a part of the company’s vision to be a PAN India player and achieve 75 MnTPA capacity by FY28 and 110-130 MnT by 2031.
Speaking on the development, Mr. Puneet Dalmia, Managing Director & CEO, Dalmia Bharat Limited, said, “This investment is a significant step in our Phase II expansion strategy, bringing us closer to strengthen our position as a pan-India player and to reach intermittent goal of 75 MnT capacity by FY28. The increase in our production capacity is primarily to meet the growing infrastructure demand in Western India.” He further added, “We remain committed in realising our goals of capacity expansion, while staying focused on operational excellence and creating long-term value for our stakeholders. The capacity additions will also continue to be in line with Dalmia Bharat’s sustainability-driven approach and its commitment to supporting India’s infrastructure and development goals.”
About Dalmia Bharat: Founded in 1939, Dalmia Bharat Limited (DBL) (BSE/NSE Symbol: DALBHARAT) is one of India’s pioneering cement companies headquartered in New Delhi. With a growing capacity, currently pegged at 46.6 MnT, Dalmia Bharat Limited (including its subsidiaries) is the fourth-largest cement manufacturing company in India by installed capacity. Spread across 10 states and 15 manufacturing units. Dalmia Cement (Bharat) Limited, a subsidiary of Dalmia Bharat Limited, prides itself at having one of the lowest carbon footprint in the cement world globally. It is the first cement company to commit to RE100, EP100 and EV100 (first triple joiner) – showing real business leadership in the clean energy transition by taking a joined-up approach.

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Dalmia Bharat to add 6 MnTPA Cement Capacity in Maharashtra and Karnataka
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