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Paving the way for a carbon-negative cement industry

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Sanjay Wali, National Sales, Marketing & Logistics Head, Dalmia Cement (Bharat) Ltd, discusses the in-roads the company has made in making production processes more sustainable and in making cement a greener product.

For 80 years, we followed a growth path that mirrored India’s promise and growth opportunities. Our philosophy of ‘Clean and Green is Profitable and Sustainable’ has helped us deliver on the expectations of our stakeholders, create sustained value for the larger ecosystem and show the way for responsible growth to others. Our focused product strategy has been a critical factor propelling us to the leadership position in the manufacturing of green cement. 

Leading the sector’s green movement 

Sustainability led growth has always been our top priority. We are committed to becoming carbon negative by 2040, and for this very purpose, we created a roadmap to bring down our carbon footprint. Our carbon footprint at 492 kg CO2/ tonne of cement (specific net CO2) is one of the lowest group averages in the global cement sector. We installed 9.90 MW of solar and 21.70 MW of Waste Heat Recovery based power generation systems and plan to significantly increase solar and Waste Heat Recovery power generation to run our operations with more fossil-free electricity by the end of FY23. Through our continuous efforts and by proposing to use 100 per cent renewable energy by FY30, we are well on our way to leading the green movement within the sectors we operate in. 

Responsible production and consumption

We understand that with leadership, comes responsibility. Therefore, as a leading proponent of ‘Green Cement’, we consume the waste produced by other industries and ensure that the waste produced at our facilities, both hazardous and non-hazardous is disposed-off as per legal requirements and in a responsible manner. In FY21 we utilised 7.83 million tonnes of alternative cementitious material and 0.2 MnT alternative fuels, which includes industrial wastes, for the pyro process. Both these waste categories were sourced from other companies. In comparison to this, the waste generated and disposed of by us stands at a mere 10,245 tonnes. 

Encouraging stakeholder partnership towards a net-zero pathway 

We recognise the importance of reducing carbon emission causing global warming and are committed to climate protection to become a carbon negative cement group by 2040. We are one of the first few cement companies to commit to the Mission Possible Partnership setting science-based targets, and join the First Mover’s Coalition as founding members. Our defined ambition is to become carbon negative by 2040, beyond net-zero and well before the cement sector roadmap’s 2050 targets. We are proud to declare that as of FY21, we are already well below the current global Net Zero pathway target for the cement sector.

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Concrete

Tata Steel Closes Historic Steelworks in Britain

Tata Steel has halted operations at Britain’s largest steelworks.

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Tata Steel has officially ceased legacy steelmaking operations at its Port Talbot facility in the UK, marking a significant transition for the company and the steel industry. The closure affects essential production components, including the Sinter Plant and Blast Furnace 4, as Tata Steel shifts focus towards more sustainable practices. This strategic move involves the introduction of Electric Arc Furnaces (EAF), which aim to improve efficiency and reduce carbon emissions, aligning with global trends in green manufacturing.

The impact of this closure is profound, with approximately 2,800 jobs set to be lost, causing considerable concern within the local community and among employees. Trade unions have expressed their sorrow, describing the cessation of operations as a “poignant day” for British steelmaking, underscoring the emotional weight of this decision.

In response to the challenges posed by the transition, Tata Steel is engaging with the affected workforce and local stakeholders to outline plans for the new EAF technology, while still retaining some secondary steelmaking operations. Additionally, the UK government has pledged financial support and training programs to assist those impacted by the job losses.

Tata’s commitment to this transition comes amid increasing scrutiny of the environmental impact of traditional steel production methods, emphasizing the need for greener practices in the industry. The shift from legacy processes to modern, sustainable solutions reflects a broader industry trend towards eco-friendly production and a commitment to reducing the carbon footprint of steelmaking in the UK and beyond.

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Concrete

Tata Steel Concludes Legacy Steelmaking in UK

Tata Steel ceases operations at major UK plant.

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Tata Steel has officially concluded its legacy steelmaking operations at the Port Talbot facility, the largest steelworks in the UK. This significant transition reflects Tata’s commitment to modernizing its production methods while addressing environmental concerns and reducing carbon emissions. The shift marks a pivotal moment in the UK’s steel industry, as traditional processes give way to more sustainable practices.

As part of this transition, Tata Steel is focusing on investing in greener technologies and improving operational efficiencies. The company aims to enhance its competitiveness in the evolving global steel market, where sustainability is becoming increasingly crucial.

The closure of legacy operations at Port Talbot has resulted in job losses, raising concerns among the workforce and local communities. However, Tata Steel’s strategy is aligned with long-term goals to create a more sustainable and economically viable steel industry in the UK. The company is exploring avenues to support affected employees through reskilling initiatives and potential new job opportunities within the evolving industrial landscape.

The end of legacy steelmaking at Port Talbot underscores the broader challenges facing the steel industry, including the need for modernization and the adoption of environmentally friendly practices. As Tata Steel moves forward, its commitment to innovation and sustainability will be key in shaping the future of steel production in the UK.

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JSW Cement adds 2MTPA capacity at Vijayanagar plant

JSW Cement has set a goal of increasing the overall grinding capacity to 40.85 Mn tonne.

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JSW Cement said it has commissioned an additional 2 million tonne per annum (MTPA) capacity at its plant at Vijayanagar in Karnataka, boosting the total capacity of the plant to 6 MTPA. With the expansion made with an investment of Rs 4.61 billion, the overall installed grinding capacity of JSW Cement has gone up to 20.6 MTPA, the company said in a statement.
JSW Cement has set a goal of increasing the overall grinding capacity to 40.85 Mn tonne in the near term through greenfield and brownfield expansions across India.
“This new capacity at Vijayanagar is a significant step towards increasing our overall capacity to 40.85 MTPA while maintaining our commitment to sustainability.As we keep expanding, our focus will remain on innovative and sustainable manufacturing practices that support the global shift towards a circular economy,” JSW Cement CEO Nilesh Narwekar said.

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