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Sunny Surlaker MC-Bauchemie (I) Private Ltd

MC-Bauchemie (I) Private Ltd. is an important player in the construction sector with a manufacturing base in India. Inheriting the legecy of his father Samir Surlakar, Sunny who is the generation next at MC-Bauchemie was very vocal in his chat with ICR on related subjets.

Samir and Sunny Surlaker from MC-Bauchemie (India) speak on the range of products that their company offers, the markets they plan to target and their future plans

Brief us about your company and the range of construction chemicals that are manufactured/marketed from your end. What are your flagship products?
MC-Bauchemie (I) Private Limited
is a leading name in construction chemicals for over 25 years in India. We manufacture over 200 construction chemicals in technical and financial collaboration with MC-Bauchemie, Germany, a 50-year-old international organisation. We are an ISO 9001: 2008 certified company, having pan-India presence through technically trained and qualified channel partners and IRP (Germany) trained applicators.

We provide solutions for a wide variety of issues cropping up in the construction segments. For e.g., we provide a full range of admixtures and additives for improving properties of concrete during placement, like workability time, slump retention, retardation, etc. Then there are additives that make concrete more durable, more impermeable and help in better finishes, etc. Following this, we have special curing compounds to ensure that the concrete does not crack, heals micro-cracks in concrete and does not cause loss of bond for overlays to the concrete. We have specialty coating and waterproofing systems that ensure waterproofing as well as special applications such as protection of concrete in sewage treatments plants, where pH levels are extremely low. We now have material systems that can take care of concrete in exposure levels where pH is from 0 to 14!

There are special injection systems and special polymer modified mortars to address water ingress as well as repair applications to increase the longevity of both newer constructions as well as heritage structures. Also there are specially formulated breathable, crack bridging, UV resistant, anti-carbonation protection systems that help improve life of repairs, but are also used to extend the life of new structures. These materials provide a cover factor to the reinforcement in excess of 50cm of standard M30 Concrete. This kind of protective quotient helps to improve the service life of new structures dramatically.

These materials find application in all types of RCC construction, deep basements, wet rooms, swimming pools, water tanks, sewage treatment plans, industrial and commercial buildings, schools, hospitals, infrastructure, marine structures, drinking water reservoirs, transportation tunnels, station buildings, roofs, terraces, external facades, masonry construction, heritage structures, shipyards, hotels and other similar structures. We are happy to assist our customers with solutions for their specific needs. We are doing very well in the fields of waterproofing, repairs, floorings and coatings.

Some of our most popular product lines include Integral waterproofing additives, niche admixtures for special concretes, curing compounds, tiling systems, grouts, floor hardeners and our waterproofing systems. We are also looked upon for highly durable and top end concrete repair and protection systems.

Having an extensive range for today?s construction, along with MC-Bauchemie?s German technical backup, extensive experience in India helps us address our customer?s construction dilemmas and help us tap the large infrastructure market.

What are your present responsibilities and your future plans?
We focus on the high-tech high quality range of our industry. We solve problems and provide systems through free technical assistance. We do a lot of training for engineers as well as our clients, which builds effective technical partnerships for long-lasting solutions. We continuously go in for innovations and new developments. We cater to the quality conscious segment of the market and not the price sensitive segment because we never let ourselves forget that MC-Bauchemie has a worldwide reputation to keep. Our focus was and will always be technical. With this approach, our customers keep coming back to us. We visualise all-round success to our company. I believe in a future where we interact with our clients, not solely as a supplier, but also as a technical service partner.

Our present responsibility and future plans is to ensure that we follow this philosophy and work towards sustainable growth of the company.

What does your corporate management structure look like?
MC-Bauchemie India has a very flat management structure, which ensures clear and open lines of communication between our clients and the company as well as communication within the company. This helps us respond to technical as well as commercial queries as fast as possible and necessary. Being a family-held company in both Germany as well as India, our structure is geared toward developing efficient relationships and communication with our clients and providing seamless technical solutions. This structure immensely helps our quest to promote durability in the construction Industry.

Give us some idea about your manufacturing facility. Do you import any finished products? Are all the products that your parent company manufactures available in India?
MC-Bauchemie
in India has been known to have products that have a long performance life, and are very durable. Our motto in this regard has been "Do it Once and Do it Right". To get the material spot on in quality and consistency, our hi-tech products are manufactured in our well-equipped plants in Gujarat and Goa under Technical and Financial Collaboration with MC-Bauchemie, Germany, utilising their state-of-the-art Technology and Quality Assurance Systems.

As with production capacities, the capacity is adequate enough to meet demands in the coming years. Our Goa plant is currently undergoing expansion and is supported by a state-of-the-art-training centre and laboratory for better interaction with our customers. As far as the product lines go, we are continuously improving our product lines to meet the stringent market demands this year.

At the moment, we only import extremely high-tech products from our German collaborators. Most mineral-based products, admixtures and coatings are manufactured right here in India. The bulk and relevant range of our collaborators is manufactured in India. Extreme specialties require very special raw materials, which at the moment cannot be very easily sourced in India at the moment. These specialties follow the import route.

Tell us something about your IRP applicators. How do you train and develop them?
Many of our applicators, apart from being trained in product use in India, have had the technical calibre and interest to be trained by independent international training and educational organisations. There are quasi-governmental institutions abroad, e.g., BZB in Germany, which issues IRP certificates to trained, qualified applicators. These applicators and their staff are trained both in-house and externally to keep them in the loop with the latest material and application technologies available for waterproofing and repair applications. This gives them an extra edge in understanding and solving constructional problems. Of course, we always support our applicator team, whenever the need may arise.

How do you manage your market across the country? How do you differentiate between retail and institutional markets?
We manage the market across the country with the help of our able channel partners and well-trained applicators. Most of our channel partners and applicators themselves are highly qualified civil engineers, who have tremendous experience in understanding material technology and using them to solve civil engineering problems. Most of them have been with us for over two decades, virtually making them an integral part of our organisation, rather than just applicators or distributors. Our network of technical advisors, technicians and sales people support this network. At the moment, we are not very active in the retail market. We look more towards projects. Institutional sales are more focussed to evaluating products technically as opposed to simple price-based marketing, often seen in retail markets. Our primary focus is to provide high-level technology to solve constructional problems and improve durability of structures across the nation.

The market of construction chemicals is cluttered, with a variety of players like big, small, and local as well as multinational. How do you maintain your position in this highly competitive and cluttered market?
In today?s fast-changing world of technology, "Innovation" is the key in staying ahead and fuelling growth of any organisation. We follow the same trend. MC-Bauchemie?s motto for years has been innovation, competence and service. These three principles would be the cornerstone of our activities for the future and will propel our growth to the next level in coming years.

Looking at market factors, we believe with the advent of our Construction Chemicals Manufacturer?s Association, our industry is pushing forward the drive for awareness on "Correct Usage of Construction Chemicals". Once this wave catches on, it would be a big boost in driving the growth of our industry and our company forward.

The MC brand is built on trust for the last 25 years in India and over 50 years in Germany and is honoured in the market for a technical professional approach and ethical practices. Based on the quality of the completely executed works, our products have long been popular and accepted readily into the market. As always, we cater to the quality conscious segment of the market and not the price sensitive segment because we never let ourselves forget that we have a worldwide reputation to keep. Our focus was and will always be technical. With this approach, our customers keep coming back to us, which has shielded us from the slowdown.

How do you provide customer service?
We provide customer service through our network of salespeople, technicians, channel partners and authorised applicators. I believe in a future where we interact with our clients, not solely as a supplier, but also as a technical service partner. We plan to achieve this and expand the awareness of technology by means of our Training Centre and Laboratory in Goa for maximum positive interaction with our customers. Our young team of marketing and technical executives and experts will ensure that we expand our reach to meet the needs of the construction industry.

How has your company?s performance been in the last two to three years in terms of growth and product launches?
Growth has been good and steady in the last few years.

Please comment on the Research & Development activities you carry to support your future products…
In recent years, we have contributed several innovative technologies, like acid resisting concrete, dense packing concrete based on Quantz Technology and very low pore volume thick coatings for drinking water and wastewater industry based on Dynamic Sync Crystallization, to name a few. These processes developed in our labs find application in day-to-day concrete technology as well.

Our success is based on innovation, competence and service. These are the foundations for MC?s quality and international market reputation. New ideas, products and technologies emphasised and developed by MC have set the standards in many key areas. MC-Bauchemie invests 10% of manpower and resources in R&D, which is available to us, by virtue of being collaborators. Research into newer and more efficient raw materials and enhancing properties of our product range for better performance, is the focus of our R&D in India.

What has been your general approach in the market to sell products?
Our approach has been purely technical, which helps us maintain a differentiating edge in the market.

Give us a brief about the awards and accolades you have received for your products and services…
Our Managing Director, Samir Surlaker and we have been applauded and felicitated with awards for our service to construction and construction chemicals technology over the years. Some of these accolades include:

  • Young Indian?s Award from Jaycee?s
  • Udyog Rattan Award by Institute of Economic Studies Delhi for best Small Scale Industry.
  • Excellence Award for MC-Bauchemie for productivity from Deputy Chairman Planning Commission 1991.
  • ?International Man of the Year? award in 1991-92 for Concrete Protection & Waterproofing from IBC, UK.
  • Listed in marquis USA "Who?s Who in the World" for 1990.
  • Biographical sketch is included in International-Biographical Centre, UK for distinguished service in the field of engineering.
  • Listed in the Reference Asia "Asia?s Who?s Who of Men & Women of Achievement"
  • Listed in "Asia – Pacific Who?s Who"
  • Recipient of "Outstanding Contribution to Concrete Technology Award, 2005" by Maharashtra Mumbai Centre of the Indian Concrete Institute.
  • Recipient of "Outstanding Concrete Engineer Award" at ICI-Ultratech Awards, Goa in 2014
  • Honoured for Contributions to IIBE since its inception, presented by Nitin Gadkari and GN Das of NHAI
  • Presented with Award for Best Construction Chemicals Company by Builder?s Association of India at their Platinum Jubilee Celebrations at Mumbai, by Hon Governor of Maharashtra Vidyasagar Rao and Shri Kiran Shantaram.

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Concrete

Technology plays a critical role in achieving our goals

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Arasu Shanmugam, Director and CEO-India, IFGL, discusses the diversification of the refractory sector into the cement industry with sustainable and innovative solutions, including green refractories and advanced technologies like shotcrete.

Tell us about your company, it being India’s first refractory all Indian MNC.
IFGL Refractories has traditionally focused on the steel industry. However, as part of our diversification strategy, we decided to expand into the cement sector a year ago, offering a comprehensive range of solutions. These solutions cover the entire process, from the preheater stage to the cooler. On the product side, we provide a full range, including alumina bricks, monolithics, castables, and basic refractories.
In a remarkably short span of time, we have built the capability to offer complete solutions to the cement industry using our own products. Although the cement segment is new for IFGL, the team handling this business vertical has 30 years of experience in the cement industry. This expertise has been instrumental in establishing a brand-new greenfield project for alumina bricks, which is now operational. Since production began in May, we are fully booked for the next six months, with orders extending until May 2025. This demonstrates the credibility we have quickly established, driven by our team’s experience and the company’s agility, which has been a core strength for us in the steel industry and will now benefit our cement initiatives.
As a 100 per cent Indian-owned multinational company, IFGL stands out in the refractory sector, where most leading players providing cement solutions are foreign-owned. We are listed on the stock exchange and have a global footprint, including plants in the United Kingdom, where we are the largest refractory producer, thanks to our operations with Sheffield Refractories and Monocon. Additionally, we have a plant in the United States that produces state-of-the-art black refractories for critical steel applications, a plant in Germany providing filtering solutions for the foundry sector, and a base in China, ensuring secure access to high-quality raw materials.
China, as a major source of pure raw materials for refractories, is critical to the global supply chain. We have strategically developed our own base there, ensuring both raw material security and technological advancements. For instance, Sheffield Refractories is a leader in cutting-edge shotcreting technology, which is particularly relevant to the cement industry. Since downtime in cement plants incurs costs far greater than refractory expenses, this technology, which enables rapid repairs and quicker return to production, is a game-changer. Leading cement manufacturers in the country have already expressed significant interest in this service, which we plan to launch in March 2025.
With this strong foundation, we are entering the cement industry with confidence and a commitment to delivering innovative and efficient solutions.
Could you share any differences you’ve observed in business operations between regions like Europe, India, and China? How do their functionalities and approaches vary?
When it comes to business functionality, Europe is unfortunately a shrinking market. There is a noticeable lack of enthusiasm, and companies there often face challenges in forming partnerships with vendors. In contrast, India presents an evolving scenario where close partnerships with vendors have become a key trend. About 15 years ago, refractory suppliers were viewed merely as vendors supplying commodities. Today, however, they are integral to the customer’s value creation chain.
We now have a deep understanding of our customers’ process variations and advancements. This integration allows us to align our refractory solutions with their evolving processes, strengthening our role as a value chain partner. This collaborative approach is a major differentiator, and I don’t see it happening anywhere else on the same scale. Additionally, India is the only region globally experiencing significant growth. As a result, international players are increasingly looking at India as a potential market for expansion. Given this, we take pride in being an Indian company for over four decades and aim to contribute to making Aatma Nirbhar Bharat (self-reliant India) a reality.
Moving on to the net-zero mission, it’s crucial to discuss our contributions to sustainability in the cement industry. Traditionally, we focused on providing burnt bricks, which require significant fuel consumption during firing and result in higher greenhouse gas emissions, particularly CO2. With the introduction of Sheffield Refractories’ green technology, we are now promoting the use of green refractories in cement production. Increasing the share of green refractories naturally reduces CO2 emissions per ton of clinker produced.
Our honourable Prime Minister has set the goal of achieving net-zero emissions by 2070. We are committed to being key enablers of this vision by expanding the use of green refractories and providing sustainable solutions to the cement industry, reducing reliance on burnt refractories.

Technology is advancing rapidly. What role does it play in helping you achieve your targets and support the cement industry?
Technology plays a critical role in achieving our goals and supporting the cement industry. As I mentioned earlier, the reduction in specific refractory consumption is driven by two key factors: refining customer processes and enhancing refractory quality. By working closely as partners with our customers, we gain a deeper understanding of their evolving needs, enabling us to continuously innovate. For example, in November 2022, we established a state-of-the-art research centre in India for IFGL, something we didn’t have before.
The primary objective of this centre is to leverage in-house technology to enhance the utilisation of recycled materials in manufacturing our products. By increasing the proportion of recycled materials, we reduce the depletion of natural resources and greenhouse gas emissions. In essence, our focus is on developing sustainable, green refractories while promoting circularity in our business processes. This multi-faceted approach ensures we contribute to environmental sustainability while meeting the industry’s demands.

Of course, this all sounds promising, but there must be challenges you’re facing along the way. Could you elaborate on those?
One challenge we face is related to India’s mineral resources. For instance, there are oxide deposits in the Saurashtra region of Gujarat, but unfortunately, they contain a higher percentage of impurities. On the magnesite side, India has deposits in three regions: Salem in Tamil Nadu, Almora in Uttarakhand, and Jammu. However, these magnesite deposits also have impurities. We believe the government should take up research and development initiatives to beneficiate these minerals, which are abundantly available in India, and make them suitable for producing high-end refractories. This task is beyond the capacity of an individual refractories company and requires focused policy intervention. While the government is undertaking several initiatives, beneficiation of minerals like Indian magnesite and Indian oxide needs to become a key area of focus.
Another crucial policy support we require is recognising the importance of refractories in industrial production. The reality is that without refractories, not even a single kilogram of steel or cement can be produced. Despite this, refractories are not included in the list of core industries. We urge the government to designate refractories as a core industry, which would ensure dedicated focus, including R&D allocations for initiatives like raw material beneficiation. At IFGL, we are taking proactive steps to address some of these challenges. For instance, we own Sheffield Refractories, a global leader in shotcrete technology. We are bringing this technology to India, with implementation planned from March onwards. Additionally, our partnership with Marvel Refractories in China enables us to leverage their expertise in providing high-quality refractories for steel and cement industries worldwide.
While we are making significant efforts at our level, policy support from the government—such as recognising refractories as a core industry and fostering research for local raw material beneficiation—would accelerate progress. This combined effort would greatly enhance India’s capability to produce high-end refractories and meet the growing demands of critical industries.

Could you share your opinion on the journey toward achieving net-zero emissions? How do you envision this journey unfolding?
The journey toward net zero is progressing steadily. For instance, even at this conference, we can observe the commitment as a country toward this goal. Achieving net zero involves having a clear starting point, a defined objective, and a pace to progress. I believe we are already moving at an impressive speed toward realising this goal. One example is the significant reduction in energy consumption per ton of clinker, which has halved over the past 7–8 years—a remarkable achievement.
Another critical aspect is the emphasis on circularity in the cement industry. The use of gypsum, which is a byproduct of the fertiliser and chemical industries, as well as fly ash generated by the power industry, has been effectively incorporated into cement production. Additionally, a recent advancement involves the use of calcined clay as an active component in cement. I am particularly encouraged by discussions around incorporating 12 per cent to 15 per cent limestone into the mix without the need for burning, which does not compromise the quality of the final product. These strategies demonstrate the cement industry’s constructive and innovative approach toward achieving net-zero emissions. The pace at which these advancements are being adopted is highly encouraging, and I believe we are on a fast track to reaching this critical milestone.

– Kanika Mathur

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Technology

ARAPL Reports 175% EBITDA Growth, Expands Global Robotics Footprint

Affordable Robotic & Automation posts strong Q2 and H1 FY26 results driven by innovation and overseas orders

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Affordable Robotic & Automation Limited (ARAPL), India’s first listed robotics firm and a pioneer in industrial automation and smart robotic solutions, has reported robust financial results for the second quarter and half year ended September 30, 2025.
The company achieved a 175 per cent year-on-year rise in standalone EBITDA and strong revenue growth across its automation and robotics segments. The Board of Directors approved the unaudited financial results on October 10, 2025.

Key Highlights – Q2 FY2026
• Strong momentum across core automation and robotics divisions
• Secured the first order for the Atlas AC2000, an autonomous truck loading and unloading forklift, from a leading US logistics player
• Rebranded its RaaS product line as Humro (Human + Robot), symbolising collaborative automation between people and machines
• Expanded its Humro range in global warehouse automation markets
• Continued investment in deep-tech innovations, including AI-based route optimisation, autonomy kits, vehicle controllers, and digital twins
Global Milestone: First Atlas AC2000 Order in the US

ARAPL’s US-based subsidiary, ARAPL RaaS (Humro), received its first order for the next-generation Atlas AC2000 autonomous forklift from a leading logistics company. Following successful prototype trials, the client placed an order for two robots valued at Rs 36 million under a three-year lease. The project opens opportunities for scaling up to 15–16 robots per site across 15 US warehouses within two years.
The product addresses an untapped market of 10 million loading docks across 21,000 warehouses in the US, positioning ARAPL for exponential growth.

Financial Performance – Q2 FY2026 (Standalone)
Net Revenue: Rs 25.7587 million, up 37 per cent quarter-on-quarter
EBITDA: Rs 5.9632 million, up 396 per cent QoQ
Profit Before Tax: Rs 4.3808 million, compared to a Rs 360.46 lakh loss in Q1
Profit After Tax: Rs 4.1854 lakh, representing 216 per cent QoQ growth
On a half-year basis, ARAPL reported a 175 per cent rise in EBITDA and returned to profitability with Rs 58.08 lakh PAT, highlighting strong operational efficiency and improved contribution from core businesses.
Consolidated Performance – Q2 FY2026
Net Revenue: Rs 29.566 million, up 57% QoQ
EBITDA: Rs 6.2608 million, up 418 per cent QoQ
Profit After Tax: Rs 4.5672 million, marking a 224 per cent QoQ improvement

Milind Padole, Managing Director, ARAPL said, “Our Q2 results reflect the success of our innovation-led growth strategy and the growing global confidence in ARAPL’s technology. The Atlas AC2000 order marks a defining milestone that validates our engineering strength and accelerates our global expansion. With a healthy order book and continued investment in AI and autonomous systems, ARAPL is positioned to lead the next phase of intelligent industrial transformation.”
Founded in 2005 and headquartered in Pune, Affordable Robotic & Automation Ltd (ARAPL) delivers turnkey robotic and automation solutions across automotive, general manufacturing, and government sectors. Its offerings include robotic welding, automated inspection, assembly automation, automated parking systems, and autonomous driverless forklifts.
ARAPL operates five advanced plants in Pune spanning 350,000 sq ft, supported by over 400 engineers in India and seven team members in the US. The company also maintains facilities in North Carolina and California, and service centres in Faridabad, Mumbai, and San Francisco.

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Technology

M.E. Energy Bags Rs 490 Mn Order for Waste Heat Recovery Project

Second major EPC contract from Ferro Alloys sector strengthens company’s growth

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M.E. Energy Pvt Ltd, a wholly owned subsidiary of Kilburn Engineering Ltd and a leading Indian engineering company specialising in energy recovery and cost reduction, has secured its second consecutive major order worth Rs 490 million in the Ferro Alloys sector. The order covers the Engineering, Procurement and Construction (EPC) of a 12 MW Waste Heat Recovery Based Power Plant (WHRPP).

This repeat order underscores the Ferro Alloys industry’s confidence in M.E. Energy’s expertise in delivering efficient and sustainable energy solutions for high-temperature process industries. The project aims to enhance energy efficiency and reduce carbon emissions by converting waste heat into clean power.

“Securing another project in the Ferro Alloys segment reinforces our strong technical credibility. It’s a proud moment as we continue helping our clients achieve sustainability and cost efficiency through innovative waste heat recovery systems,” said K. Vijaysanker Kartha, Managing Director, M.E. Energy Pvt Ltd.

“M.E. Energy’s expansion into sectors such as cement and ferro alloys is yielding solid results. We remain confident of sustained success as we deepen our presence in steel and carbon black industries. These achievements reaffirm our focus on innovation, technology, and energy efficiency,” added Amritanshu Khaitan, Director, Kilburn Engineering Ltd

With this latest order, M.E. Energy has already surpassed its total external order bookings from the previous financial year, recording Rs 138 crore so far in FY26. The company anticipates further growth in the second half, supported by a robust project pipeline and the rising adoption of waste heat recovery technologies across industries.

The development marks continued momentum towards FY27, strengthening M.E. Energy’s position as a leading player in industrial energy optimisation.

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