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Port should be a seamless enabler in production

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CP Jayakrishnan, Chief Executive Officer, Angr? Port

Give our readers a brief on the Angr? port about its history, ownership and capacities?
Angr? Port is a part of Chowgule Group, a century old industrial conglomerate based out of Goa. The Group over the years has built diversified businesses across commodities, transportation, engineering and trading. In 2012, Chowgule Group ventured into ports with an aim to create a world-class infrastructure that will support the local businesses and boost India’s trade.

Angr? Port began operations in January 2019, and since then it has handled approximately 5,00,000 tonnes of various cargo across bulk, break bulk, liquid, and project cargo. The port is well-equipped to provide excellent marine, cargo, storage facilities, and several important in-house services to enable clients to enjoy single window, end to end service from the port till their factories. In H1FY2020, the port has managed to handle 2,41,000 MT of various cargo and is aiming for 4,00,000 MT cargo in H2FY2020 considering post COVID-19 forecasts. Currently, Angr? Port’s 300 acres of industrial backup land is being offered on competitive lease models to strategic businesses such as mega warehouses, port-based industries, logistics, tank terminals, and business parks.

Angr? Port is the only private all-weather port in Maharashtra. Its strategic location offers natural break waters in the form of hills on three sides enabling tranquil waters even during the peak of the south west monsoon season. This distinction has helped Angr? become the first all season private cruise port in India by hosting India’s largest cruise vessel operated by Jalesh Cruises.

In terms of handling the cargo, what kind of arrangements it has got? How modern are the facilities?
Angr? Port has built several capabilities that enable hassle-free movement and storage for all types of cargo. Since the commencement, the port has setup 5,00,000 square feet of open storage yards for receiving cargo; 2,00,000 square feet of covered warehousing space; and 1,00,000 square feet of paved open storage yards for handling sensitive cargo over extended periods of time. It has built over 32,000 kilo litre of liquid storage capacity. Under the USP of integrated logistics model, the port has moved 80,000 tonnes of cargo during the first year of operations, with the port taking end-to-end responsibility for movement of the cargo from origin to destination. These services include managing transportation, storage and cargo operations at third party ports, chartering of vessels for coastal cargo movement, and finally ensuring delivery or pickup within a guaranteed lead time of the required quantity to an operational client location, thereby eliminating client storage needs.

How information technology is used for handling the cargo?
Technology is changing the traditional way of operations in most industries, not just ports. With COVID-19, it has become crucial and important more than ever. At Angr? Port, we have digitised the end-to-end workflow of cargo movement into and out of the port, thereby eliminating all internal paperwork associated with this process. This was accomplished with developing a cloud-based app, customised to our requirements. The Phase 2 of this digitisation is in progress, which involves synchronising the system with our weighbridges, boom barriers, etc. to eliminate any manual entries in the system to the extent possible, thereby improving user experience and data accuracy.

What types of goods you are handling at the port? What is the contribution of cement?
Port is capable of handling all types of cargo. However, it currently handles, bulk, break-bulk, steel and liquid cargoes. Port does not handle any finished cement products yet but is hopeful of the same in the future. Gypsum and Petcoke are the cement raw materials that the port handles regularly and contribute to around 40 per cent of port’s cargo share.

How Angr? Port is supporting India’s largest cement companies? Which are the companies you are connected with? Are you handling only powdered cement or you also handle clinker? Do you handle gypsum, flyash or slag at the port?
Angr? Port is proud to be a preferred logistics partner for all the cement factories in the Belgaum and Gulbarga belt. Angr? Port has presented itself as an integrated logistics partner rather than a stand-alone port. For e.g. All cement companies which procure petcoke from Mengaluru, deals with Angr? Port for management of the entire supply chain from Mengaluru to factory gate. Angr? Port provides, first mile, port services, coastal movement and last mile.

What kind of integrated services you offer to cement companies?
Angr? Port’s integrated services form a unique model of engagement with the cement companies. Angr? Port is the single point of contact to cement companies for inward movement of Petcoke. This is a successful case study where a port has gone beyond its usual scope and has become first and last mile transporter, coastal vessel charterer, cargo handling at both ends. Angr?Port picks cargo on behalf of cement companies from the supplier and moves it by road-sea-road modes to door deliver it at plant. Angr? Port has pioneered assured supply of critical raw materials, reduced emissions through coastal shipping and successfully reduced costs for cement plants through this novel venture.

What are the critical elements to ensure seamless functioning for cement supply chains?
Predictability and assurance of supply chain parameters and ensuring plant production requirements are met are vital for not just cement industry but for all industries. Having easy access to a port, where there is little or no congestion and port ensuring supply as a logistics partner should be the newfound model in supply chain management for large industries. There can be multifold benefits to a production facility if inventory carrying costs and logistics shouldn’t be a concern, and if this can be outsourced to a port. Angr? is already moving ahead with this new age thinking that port should be a seamless enabler in production rather than a passive link in the supply chain.

What is the outlook for the port in terms handling of cargo for cement companies?
As we see market situation improving and retail demand picking up post COVID-19, we are of the opinion that construction activity will pick up and cement production also will increase beyond pre-COVID levels. As is the case with most companies, we have seen that cement companies too have become more cost sensitive, more cautious with cash stuck in supply chains and inventory.

Angr? Port is positioned to be a partner of choice to these cement companies willing to position themselves and take advantage of the renewed focus on upstream and downstream supply chains and costs. If stability, in terms of service and cost, become most important factors for businesses as learnt the hard way during COVID, then Angr? Port could commit this to its clients through long-term assured service and cost agreements. The renewed outlook and approach to supply chains and cargo movement gives positive outlook to cement and other port related business in the region and Angr?

Port is equipped to cater and support industries in its hinterland.

How is Angr? Port managing its operations during COVID-19?
Like all other businesses, Angr? Port too has been affected due to COVID-19. The nationwide restrictions imposed on the movement of manpower and goods during the lockdown hampered the smooth movement of cargo to and from the hinterland. We faced shortage of equipment operators and drivers as a sizeable percentage of the on-ground workforce were travelling back home.

Amid the worrying situation, we decided to take a step back and tap the opportunity to focus on the issues that are important for the long-term growth of the port. We enabled business continuity planning to optimize our fixed cost base to the tune of 40 per cent during the lockdown, with no effect on service levels to clients. The entire business development, procurement, accounting, and legal teams have been set up with the requisite collaboration tools to work from home across multiple geographies.

This has yielded success, to the extent that the company is looking to continue remote working as much as possible post lockdown. The downtime has even allowed the otherwise busy port staff to undergo online training, evaluate their effectiveness over the past year and define targets and objectives and key responsibilities for the coming season.

Angr? Port has taken several robust measures to ensure safety of its employees and workers on the port premises. At the time when the pandemic broke out, we made necessary arrangements for the workers to stay within the port in a safer environment. The port took all the required measures to make sure the workers are protected and safe while they are working at the port. With the support of the workers, Angr? Port was among the few ports that ensured continuity of essential supply chain amid the lockdown by handling 1,38,000 tonnes of different types of cargo since March 2020. As a commitment to the well-being of the workers, Angr? Port organised buses for them to travel back home.

We continue to operate at a decent pace, largely handling the essential commodities and expect the cargo to pick up as the country unlocks itself in a phased manner.

Private Ports
India has 12 publicly-owned ports and about 200 minor ports dotting its 4,600 miles of coastline. Unlike terminals at major public ports, privately-built independent ports are free from complicated bureaucratic controls associated with pricing and investment. Looking ahead, the opening of Indian coastal markets to foreign-flagged vessels by lifting previous cabotage restrictions is likely to be another growth catalyst for non-major ports, given their structural advantages, according to industry observers.

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Concrete

Turning Downtime into Actionable Intelligence

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Stoppage Insights instantly identifies root causes and maps their full operational impact.

In cement, mining and minerals processing operations, every unplanned stoppage equals lost production and reduced profitability. Yet identifying what caused a stoppage remains frustratingly complex. A single motor failure can trigger cascading interlocks and alarm floods, burying the root cause under layers of secondary events. Operators and maintenance teams waste valuable time tracing event chains when they should be solving problems. Until now.
Our latest innovation to our ECS Process Control Solution(1) eliminates this complexity. Stoppage Insights, available with the combined updates to our ECS/ControlCenter™ (ECS) software and ACESYS programming library, transforms stoppage events into clear, actionable intelligence. The system automatically identifies the root cause of every stoppage – whether triggered by alarms, interlocks, or operator actions – and maps all affected equipment. Operators can click any stopped motor’s faceplate to view what caused the shutdown instantly. The Stoppage UI provides a complete record of all stoppages with drill-down capabilities, replacing manual investigation with immediate answers.

Understanding root cause in Stoppage Insights
In Stoppage Insights, ‘root cause’ refers to the first alarm, interlock, or operator action detected by the control system. While this may not reveal the underlying mechanical, electrical or process failure that a maintenance team may later discover, it provides an actionable starting point for rapid troubleshooting and response. And this is where Stoppage Insights steps ahead of traditional first-out alarm systems (ISA 18.2). In this older type of system, the first alarm is identified in a group. This is useful, but limited, as it doesn’t show the complete cascade of events, distinguish between operator-initiated and alarm-triggered stoppages, or map downstream impacts. In contrast, Stoppage Insights provides complete transparency:

  • Comprehensive capture: Records both regular operator stops and alarm-triggered shutdowns.
  • Complete impact visibility: Maps all affected equipment automatically.
  • Contextual clarity: Eliminates manual tracing through alarm floods, saving critical response time.


David Campain, Global Product Manager for Process Control Systems, says, “Stoppage Insights takes fault analysis to the next level. Operators and maintenance engineers no longer need to trace complex event chains. They see the root cause clearly and can respond quickly.”

Driving results
1.Driving results for operations teams
Stoppage Insights maximises clarity to minimise downtime, enabling operators to:
• Rapidly identify root causes to shorten recovery time.
• View initiating events and all affected units in one intuitive interface.
• Access complete records of both planned and unplanned stoppages

  1. Driving results for maintenance and reliability teams
    Stoppage Insights helps prioritise work based on evidence, not guesswork:
    • Access structured stoppage data for reliability programmes.
    • Replace manual logging with automated, exportable records for CMMS, ERP or MES.(2)
    • Identify recurring issues and target preventive maintenance effectively.

  2. A future-proof and cybersecure foundation
    Our Stoppage Insights feature is built on the latest (version 9) update to our ACESYS advanced programming library. This industry-leading solution lies at the heart of the ECS process control system. Its structured approach enables fast engineering and consistent control logic across hardware platforms from Siemens, Schneider, Rockwell, and others.
    In addition to powering Stoppage Insights, ACESYS v9 positions the ECS system for open, interoperable architectures and future-proof automation. The same structured data used by Stoppage Insights supports AI-driven process control, providing the foundation for machine learning models and advanced analytics.
    The latest releases also respond to the growing risk of cyberattacks on industrial operational technology (OT) infrastructure, delivering robust cybersecurity. The latest ECS software update (version 9.2) is certified to IEC 62443-4-1 international cybersecurity standards, protecting your process operations and reducing system vulnerability.

What’s available now and what’s coming next?
The ECS/ControlCenter 9.2 and ACESYS 9 updates, featuring Stoppage Insights, are available now for:

  • Greenfield projects.
  • ECS system upgrades.
  • Brownfield replacement of competitor systems.
    Stoppage Insights will also soon integrate with our ECS/UptimeGo downtime analysis software. Stoppage records, including root cause identification and affected equipment, will flow seamlessly into UptimeGo for advanced analytics, trending and long-term reliability reporting. This integration creates a complete ecosystem for managing and improving plant uptime.

(1) The ECS Process Control Solution for cement, mining and minerals processing combines proven control strategies with modern automation architecture to optimise plant performance, reduce downtime and support operational excellence.
(2) CMMS refers to computerised maintenance management systems; ERP, to enterprise resource planning; and MES to manufacturing execution systems.

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Economy & Market

FORNNAX Appoints Dieter Jerschl as Sales Partner for Central Europe

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FORNNAX TECHNOLOGY has appointed industry veteran Dieter Jerschl as its new sales partner in Germany to strengthen its presence across Central Europe. The partnership aims to accelerate the adoption of FORNNAX’s high-capacity, sustainable recycling solutions while building long-term regional capabilities.

FORNNAX TECHNOLOGY, one of the leading advanced recycling equipment manufacturers, has announced the appointment of a new sales partner in Germany as part of its strategic expansion into Central Europe. The company has entered into a collaborative agreement with Mr. Dieter Jerschl, a seasoned industry professional with over 20 years of experience in the shredding and recycling sector, to represent and promote FORNNAX’s solutions across key European markets.

Mr. Jerschl brings extensive expertise from his work with renowned companies such as BHS, Eldan, Vecoplan, and others. Over the course of his career, he has successfully led the deployment of both single machines and complete turnkey installations for a wide range of applications, including tyre recycling, cable recycling, municipal solid waste, e-waste, and industrial waste processing.

Speaking about the partnership, Mr. Jerschl said,
“I’ve known FORNNAX for over a decade and have followed their growth closely. What attracted me to this collaboration is their state-of-the-art & high-capacity technology, it is powerful, sustainable, and economically viable. There is great potential to introduce FORNNAX’s innovative systems to more markets across Europe, and I am excited to be part of that journey.”

The partnership will primarily focus on Central Europe, including Germany, Austria, and neighbouring countries, with the flexibility to extend the geographical scope based on project requirements and mutual agreement. The collaboration is structured to evolve over time, with performance-driven expansion and ongoing strategic discussions with FORNNAX’s management. The immediate priority is to build a strong project pipeline and enhance FORNNAX’s brand presence across the region.

FORNNAX’s portfolio of high-performance shredding and pre-processing solutions is well aligned with Europe’s growing demand for sustainable and efficient waste treatment technologies. By partnering with Mr. Jerschl—who brings deep market insight and established industry relationships—FORNNAX aims to accelerate adoption of its solutions and participate in upcoming recycling projects across the region.

As part of the partnership, Mr. Jerschl will also deliver value-added services, including equipment installation, maintenance, and spare parts support through a dedicated technical team. This local service capability is expected to ensure faster project execution, minimise downtime, and enhance overall customer experience.

Commenting on the long-term vision, Mr. Jerschl added,
“We are committed to increasing market awareness and establishing new reference projects across the region. My goal is not only to generate business but to lay the foundation for long-term growth. Ideally, we aim to establish a dedicated FORNNAX legal entity or operational site in Germany over the next five to ten years.”

For FORNNAX, this partnership aligns closely with its global strategy of expanding into key markets through strong regional representation. The company believes that local partnerships are critical for navigating complex market dynamics and delivering solutions tailored to region-specific waste management challenges.

“We see tremendous potential in the Central European market,” said Mr. Jignesh Kundaria, Director and CEO of FORNNAX.
“Partnering with someone as experienced and well-established as Mr. Jerschl gives us a strong foothold and allows us to better serve our customers. This marks a major milestone in our efforts to promote reliable, efficient and future-ready recycling solutions globally,” he added.

This collaboration further strengthens FORNNAX’s commitment to environmental stewardship, innovation, and sustainable waste management, supporting the transition toward a greener and more circular future.

 

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Economy & Market

Budget 2026–27 infra thrust and CCUS outlay to lift cement sector outlook

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Higher capex, city-led growth and CCUS funding improve demand visibility and decarbonisation prospects for cement

Mumbai

Cement manufacturers have welcomed the Union Budget 2026–27’s strong infrastructure thrust, with public capital expenditure increased to Rs 12.2 trillion, saying it reinforces infrastructure as the central engine of economic growth and strengthens medium-term prospects for the cement sector. In a statement, the Cement Manufacturers’ Association (CMA) has welcomed the Union budget 2026-27 for reinforcing the ambitions for the nation’s growth balancing the aspirations of the people through inclusivity inspired by the vision of Narendra Modi, Prime Minister of India, for a Viksit Bharat by 2047 and Atmanirbharta.

The budget underscores India’s steady economic trajectory over the past 12 years, marked by fiscal discipline, sustained growth and moderate inflation, and offers strong demand visibility for infrastructure linked sectors such as cement.

The Budget’s strong infrastructure push, with public capital expenditure rising from Rs 11.2 trillion in fiscal year 2025–26 to Rs 12.2 trillion in fiscal year 2026–27, recognises infrastructure as the primary anchor for economic growth creating positive prospects for the Indian cement industry and improving long term visibility for the cement sector. The emphasis on Tier 2 and Tier 3 cities with populations above 5 lakh and the creation of City Economic Regions (CERs) with an allocation of Rs 50 billion per CER over five years, should accelerate construction activity across housing, transport and urban services, supporting broad based cement consumption.

Logistics and connectivity measures announced in the budget are particularly significant for the cement industry. The announcement of new dedicated freight corridors, the operationalisation of 20 additional National Waterways over the next five years, the launch of the Coastal Cargo Promotion Scheme to raise the modal share of waterways and coastal shipping from 6 per cent to 12 per cent by 2047, and the development of ship repair ecosystems should enhance multimodal freight efficiency, reduce logistics costs and improve the sector’s carbon footprint. The announcement of seven high speed rail corridors as growth corridors can be expected to further stimulate regional development and construction demand.

Commenting on the budget, Parth Jindal, President, Cement Manufacturers’ Association (CMA), said, “As India advances towards a Viksit Bharat, the three kartavya articulated in the Union Budget provide a clear context for the Nation’s growth and aspirations, combining economic momentum with capacity building and inclusive progress. The Cement Manufacturers’ Association (CMA) appreciates the Union Budget 2026-27 for the continued emphasis on manufacturing competitiveness, urban development and infrastructure modernisation, supported by over 350 reforms spanning GST simplification, labour codes, quality control rationalisation and coordinated deregulation with States. These reforms, alongside the Budget’s focus on Youth Power and domestic manufacturing capacity under Atmanirbharta, stand to strengthen the investment environment for capital intensive sectors such as Cement. The Union Budget 2026-27 reflects the Government’s focus on infrastructure led development emerging as a structural pillar of India’s growth strategy.”

He added, “The Rs 200 billion CCUS outlay for various sectors, including Cement, fundamentally alters the decarbonisation landscape for India’s emissions intensive industries. CCUS is a significant enabler for large scale decarbonisation of industries such as Cement and this intervention directly addresses the technology and cost requirements of the Cement sector in context. The Cement Industry, fully aligned with the Government of India’s Net Zero commitment by 2070, views this support as critical to enabling the adoption and scale up of CCUS technologies while continuing to meet the Country’s long term infrastructure needs.”

Dr Raghavpat Singhania, Vice President, CMA, said, “The government’s sustained infrastructure push supports employment, regional development and stronger local supply chains. Cement manufacturing clusters act as economic anchors across regions, generating livelihoods in construction, logistics and allied sectors. The budget’s focus on inclusive growth, execution and system level enablers creates a supportive environment for responsible and efficient expansion offering opportunities for economic growth and lending momentum to the cement sector. The increase in public capex to Rs 12.2 trillion, the focus on Tier 2 and Tier 3 cities, and the creation of City Economic Regions stand to strengthen the growth of the cement sector. We welcome the budget’s emphasis on tourism, cultural and social infrastructure, which should broaden construction activity across regions. Investments in tourism facilities, heritage and Buddhist circuits, regional connectivity in Purvodaya and North Eastern States, and the strengthening of emergency and trauma care infrastructure in district hospitals reinforce the cement sector’s role in enabling inclusive growth.”

CMA also noted the Government’s continued commitment to fiscal discipline, with the fiscal deficit estimated at 4.3 per cent of GDP in FY27, reinforcing macroeconomic stability and investor confidence.

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