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We believe in Relationship Marketing and incentivising customers, channel partners

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K Padmakumar, Managing Director, Malabar Cements
Malabar Cements, a fully owned Government of Kerala undertaking with total installed cement production capacity of over 7.2 lakh tonne, has highest safety standards and harmonious labour relations. The company practices Japanese 5S concept of housekeeping to achieve excellence in maintaining clean and hygienic working conditions.

K Padmakumar, Managing Director, Malabar Cements shares his views with ICR. Excerpts from the interview…

What is the present market scenario and how is your company doing?
This year, profits have improved compared to 2013-14. The realisation has been better. We are commanding a good price for our product.

What has been the scene on price front this year?
Price of cement is a relative attribute of a product. We cannot lower or raise the price on our own. It is in relation with the other brands. In 2013-14, there was a huge ex-factory realisation drop to the tune of around Rs 20-22 per bag. The recent increase is only 6 per cent on an annualised manner compared to the prices on 2012. We have to track the prices on year on year basis, not in isolated way. However, we price our product normally Rs 10-15 lower per bag in retail market compared to the price charged by other private players.

What will be the price fluctuation after the onset of monsoon?
There will be slight decrease in the demand during monsoon with corresponding reflection in price. The construction activity will suffer and price will not go higher after the start of monsoon. The demand also will go down.

What is your product portfolio?
We make only blended cement and we sell only in Kerala and Coimbatore in Tamil Nadu. We source fly ash from Mettur Power Station, Udupi Power Corporation, Mangalore and from Hindustan News Prints. The absorption level as of now is 25 per cent. However, with imported clinker it is going up to 29 per cent since it has higher C3S content.

How do you differentiate with other players for the branding of the product?
Malabar Cements, a fully owned Government of Kerala undertaking, is synonymous with superior quality cements, vouched by customers spread across the state of Kerala. Cement can reach its customer in ?factory fresh? condition without any deterioration in its original strength; either due to moisture or humidity, within 12 hr. We believe in ?Relationship Marketing?. Our presence in the market is very important; we have to make our product available to the customer at all the time. We have a network of channel partners. There is a strong demand for our product but we are unable to satisfy it cent percent due to limitations in production capacity. We are expanding our business by grinding imported clinker, overcoming inertia that is prevalent in public enterprises. Brand promotion by certain brands is through news paper advertisements, TV channels, hoardings etc. We need to be more aggressive on putting up hoardings. We believe in giving direct incentives to customers, channel partners, through schemes like lucky draw, distribution of gold etc. Our major sale is in retail segment but some supply goes to a few government projects also. We do not sell to private institutional buyers.

Is there any plan on manufacturing slag cement?
It is an option available as a backup plan. Right now we are selling only fly ash based cement. As a contingency plan if fly ash is not available to us then we can resort to slag cement. In the past, there was one such incidence when we had to resort to manufacture and sale of slag cement for a full year, 2012-13.

Please tell us about your CSR activities.
For our CSR activities, we tie up with local community. We utilise part of our profit back to institutions that work for noble cause adopting transparent procedures. Though it is mandatory to spend only 2 per cent of profit earned on CSR, we spend up to 5 per cent of our profit on CSR activities. We support schemes for social sectors, health sector, emergency assistance, orphanages etc. CSR is certainly not a brand building tool for us and is taken as a commitment by all our employees.

Could you brief us on your expansion plans?
As a part of expansion programme, we commissioned a 2 lakh tonne clinker-grinding unit at Cherthala in Alappuzha district, thus taking our total installed capacity to 7.2 lakh tonne. Right now we are doing a project of Rs 160 crore with Cochin Port Trust through which 1.4 million tonne of cement and allied materials will be sourced. Currently, we do not have plans to add to clinker grinding capacity as lime stone deposits are scarce in Kerala.

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Price hikes, drop in input costs help cement industry to post positive margins: Care Ratings

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Region-wise,the southern region comprises 35% of the total cement capacity, followed by thenorthern, eastern, western and central region comprising 20%, 18%, 14% and 13%of the capacity, respectively.

The cement industry is expected to post positive margins on decent price hikes over the months, falling raw material prices and marked drop in overall production costs, said an analysis of Care Ratings.

Wholesale and retail prices of cement have increased 11.9% and 12.4%, respectively, in the current financial year. As whole prices have remained elevated in most of the markets in the months of FY20, against the corresponding period of the previous year.

Similarly, electricity and fuel cost have declined 11.9% during 9M FY20 due to drop in crude oil prices. Logistics costs, the biggest cost for cement industry, has also dropped 7.7% (selling and distribution) as the Railways extended the benefit of exemption from busy season surcharge. Moreover, the cost of raw materials, too, declined 5.1% given the price of limestone had fallen 11.3% in the same aforementioned period, the analysis said.

According to Care Ratings, though the overall sales revenue has increased only 1.3%, against 16% growth in the year-ago period, the overall expenditure has declined 3.2% which has benefited the industry largely given the moderation in sales.

Even though FY20 has been subdued in terms of production and demand, the fall in cost of production has still supported the cement industry by clocking in positive margins, the rating agency said.

Cement demand is closely linked to the overall economic growth, particularly the housing and infrastructure sector. The cement sector will be seeing a sharp growth in volumes mainly due to increasing demand from affordable housing and other government infrastructure projects like roads, metros, airports, irrigation.

The government’s newly introduced National Infrastructure Pipeline (NIP), with its target of becoming a $5-trillion economy by 2025, is a detailed road map focused on economic revival through infrastructure development.

The NIP covers a gamut of sectors; rural and urban infrastructure and entails investments of Rs.102 lakh crore to be undertaken by the central government, state governments and the private sector. Of the total projects of the NIP, 42% are under implementation while 19% are under development, 31% are at the conceptual stage and 8% are yet to be classified.

The sectors that will be of focus will be roads, railways, power (renewable and conventional), irrigation and urban infrastructure. These sectors together account for 79% of the proposed investments in six years to 2025. Given the government’s thrust on infrastructure creation, it is likely to benefit the cement industry going forward.

Similarly, the Pradhan Mantri Awaas Yojana, aimed at providing affordable housing, will be a strong driver to lift cement demand. Prices have started correcting Q4 FY20 onwards due to revival in demand of the commodity, the agency said in its analysis.

Industry’s sales revenue has grown at a CAGR of 7.3% during FY15-19 but has grown only 1.3% in the current financial year. Tepid demand throughout the country in the first half of the year has led to the contraction of sales revenue. Fall in the total expenditure of cement firms had aided in improving the operating profit and net profit margins of the industry (OPM was 15.2 during 9M FY19 and NPM was 3.1 during 9M FY19). Interest coverage ratio, too, has improved on an overall basis (ICR was 3.3 during 9M FY19).

According to Cement Manufacturers Association, India accounts for over 8% of the overall global installed capacity. Region-wise, the southern region comprises 35% of the total cement capacity, followed by the northern, eastern, western and central region comprising 20%, 18%, 14% and 13% of the capacity, respectively.

Installed capacity of domestic cement makers has increased at a CAGR of 4.9% during FY16-20. Manufacturers have been able to maintain a capacity utilisation rate above 65% in the past quinquennium. In the current financial year due to the prolonged rains in many parts of the country, the capacity utilisation rate has fallen from 70% during FY19 to 66% currently (YTD).

Source:moneycontrol.com

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Wonder Cement shows journey of cement with new campaign

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The campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV…

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Cement manufacturing company Wonder Cement, has announced the launch of a digital campaign ‘Har Raah Mein Wonder Hai’. The campaign has been designed specifically to run on platforms such as Instagram, Facebook and YouTube.

#HarRaahMeinWonderHai is a one-minute video, designed and conceptualised by its digital media partner Triature Digital Marketing and Technologies Pvt Ltd. The entire journey of the cement brand from leaving the factory, going through various weather conditions and witnessing the beauty of nature and wonders through the way until it reaches the destination i.e., to the consumer is very intriguing and the brand has tried to showcase the same with the film.

Sanjay Joshi, executive director, Wonder Cement, said, "Cement as a product poses a unique marketing challenge. Most consumers will build their homes once and therefore buy cement once in a lifetime. It is critical for a cement company to connect with their consumers emotionally. As a part of our communication strategy, it is our endeavor to reach out to a large audience of this country through digital. Wonder Cement always a pioneer in digital, with the launch of our IGTV campaign #HarRahMeinWonderHai, is the first brand in the cement category to venture into this space. Through this campaign, we have captured the emotional journey of a cement bag through its own perspective and depicted what it takes to lay the foundation of one’s dreams and turn them into reality."

The story begins with a family performing the bhoomi poojan of their new plot. It is the place where they are investing their life-long earnings; and planning to build a dream house for the family and children. The family believes in the tradition of having a ‘perfect shuruaat’ (perfect beginning) for their future dream house. The video later highlights the process of construction and in sequence it is emphasising the value of ‘Perfect Shuruaat’ through the eyes of a cement bag.

Tarun Singh Chauhan, management advisor and brand consultant, Wonder Cement, said, "Our objective with this campaign was to show that the cement produced at the Wonder Cement plant speaks for itself, its quality, trust and most of all perfection. The only way this was possible was to take the perspective of a cement bag and showing its journey of perfection from beginning till the end."

According to the company, the campaign also marks Wonder Cement being the first ever cement brand to enter the world of IGTV. No other brand in this category has created content specific to the platform.

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In spite of company’s optimism, demand weakness in cement is seen in the 4% y-o-y drop in sales volume. (Reuters)

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Cost cuts and better realizations save? the ?day ?for ?UltraTech Cement, Updated: 27 Jan 2020, Vatsala Kamat from Live Mint

Lower cost of energy and logistics helped Ebitda per tonne rise by about 29% in Q3
Premiumization of acquired brands, synergistic?operations hold promise for future profit growth Topics

UltraTech Cement
India’s largest cement producer UltraTech Cement Ltd turned out a bittersweet show in the December quarter. A sharp drop in fuel costs and higher realizations helped drive profit growth. But the inherent demand weakness was evident in the sales volumes drop during the quarter.

Better realizations during the December quarter, in spite of the 4% year-on-year volume decline, minimized the pain. Net stand-alone revenue fell by 2.6% to ?9,981.8 crore.

But as pointed out earlier, lower costs on most fronts helped profitability. The chart alongside shows the sharp drop in energy costs led by lower petcoke prices, lower fuel consumption and higher use of green power. Logistics costs, too, fell due to lower railway freight charges and synergies from the acquired assets. These savings helped offset the increase in raw material costs.

The upshot: Q3 Ebitda (earnings before interest, tax, depreciation and amortization) of about ?990 per tonne was 29% higher from a year ago. The jump in profit on a per tonne basis was more or less along expected lines, given the increase in realizations. "Besides, the reduction in net debt by about ?2,000 crore is a key positive," said Binod Modi, analyst at Reliance Securities Ltd.

Graphic by Santosh Sharma/Mint
What also impressed analysts is the nimble-footed integration of the recently merged cement assets of Nathdwara and Century, which was a concern on the Street.

Kunal Shah, analyst (institutional equities) at Yes Securities (India) Ltd, said: "The company has proved its ability of asset integration. Century’s cement assets were ramped up to 79% capacity utilization in December, even as they operated Nathdwara generating an Ebitda of ?1,500 per tonne."

Looks like the demand weakness mirrored in weak sales during the quarter was masked by the deft integration and synergies derived from these acquired assets. This drove UltraTech’s stock up by 2.6% to ?4,643 after the Q3 results were declared on Friday.

Brand transition from Century to UltraTech, which is 55% complete, is likely to touch 80% by September 2020. A report by Jefferies India Pvt. Ltd highlights that the Ebitda per tonne for premium brands is about ?5-10 higher per bag than the average (A cement bag weighs 50kg). Of course, with competition increasing in the arena, it remains to be seen how brand premiumization in the cement industry will pan out. UltraTech Cement scores well among peers here.

However, there are road bumps ahead for the cement sector and for UltraTech. Falling gross domestic product growth, fiscal slippages and lower budgetary allocation to infrastructure sector are making industry houses jittery on growth. Although UltraTech’s management is confident that cement demand is looking up, sustainability and pricing power remains a worry for the near term.

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