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How Technology Helps Building Materials

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Vishal Kanodia, Managing Director, Kanodia Cement, explains the role technology plays in making the building material segment more sustainable.

In today’s world, sustainability has become a key concern for businesses across all sectors. The building material segment is no exception. With the rapid pace of urbanisation and the increasing demand for housing, commercial complex and infrastructure segments, it is high time for the construction industry to look for alternative, sustainable building materials that can meet the growing demand for construction without degrading the environment.
The good news is that technology has the potential to play a significant role in making the building material segment more sustainable. Let’s explore how different technological elements can help us achieve this goal.

Traditional Technology Elements
Enterprise Resource Planning (ERP), Customer Relationship Management (CRM), Transportation Management Systems (TMS) and Enterprise Reporting have been around for a while and are widely used in the building material industry. These technologies help in streamlining operations, improving customer engagement, better feedback from the last mile customers and providing real-time visibility into business processes, which ultimately augment customer satisfaction.
Industry 3.0, which refers to the third wave of the industrial revolution that started in the 1960s, brought about the automation of production processes. It enabled the industry to produce goods at scale, reducing production costs and increasing efficiency. While Industry 3.0 technologies are still prevalent, it is time for the building material segment to embrace newer technologies that can help them become more cost effective and sustainable.

Green Building and Sustainability
The use of alternative sustainable building materials is one way to make the industry more sustainable. Technologies such as modular building design and precast construction can help in the faster construction of buildings while reducing the wastage of materials. The use of renewable energy, such as solar panels, can reduce the dependence on non-renewable sources of energy.
Carbon credits, wastewater treatment and reuse of water and material reuse are some other sustainability initiatives that can be taken up by the building material industry.

Digital Disruption
Digital commerce, big data analytics, artificial intelligence (AI) and machine learning are some of the newer technologies that can disrupt the building material industry. They can help in the optimisation of production processes, reduce energy and water consumption and enable the industry to produce goods at scale with minimal human intervention.
Industry 4.0, which is the fourth wave of the industrial revolution, refers to the integration of technologies such as AI, machine learning and the Internet of Things (IoT) to create smart factories. These factories can operate with minimal human intervention and can optimise production processes based on real-time data.

Smart Supply Chain
A smart supply chain can enable the building material industry to optimise logistics and reduce the wastage of materials. Technologies such as autonomous mobile robots (AMR), indoor drones, and visual AI can help in the automation of material handling and warehouse operations. IoT-based asset tracking can provide real-time visibility into the location of materials, enabling better inventory management.
Smart last-mile logistics can enable the industry to enhance the transportation of goods to their final destination. Technologies such as vehicle telemetry, geo-fencing, and drones can help in the optimisation of last-mile delivery.

What Lies Ahead
The building material industry is at a crossroads. The industry needs to embrace newer, sustainable technologies that can enable it to produce goods at scale without degrading the environment.
With the help of technologies such as AI,machine learning, and the IoT, the industry can optimise production processes, reduce energy and water consumption and automated material handling and warehouse operations. The role of technology in the sustainability of building materials is significant and has played a crucial role in reducing the environmental impact of the building materials segment.
However, it is not just about using technology to scale up the supply chain and manufacturing processes. The use of technology in the sustainability of building materials also involves the use of green building materials and renewable energy sources.
Alternative sustainable building materials such as bamboo, straw bale and recycled plastic are becoming more popular due to their low environmental impact and their ability to reduce energy consumption. Moreover, the use of renewable energy sources such as solar power, wind power, and geothermal energy has become more common, as it helps reduce the reliance on non-renewable energy sources. The use of green building materials, renewable energy sources, carbon credits and digital disruption has helped companies reduce waste, optimise resource usage and lower their carbon footprint, leading to a more sustainable future. As technology continues to evolve, we can expect to see even more innovative solutions that will help the building materials segment become even more sustainable.

ABOUT THE AUTHOR
Vishal Kanodia is the Managing Director of Kanodia Cement. He has a rich experience in the cement manufacturing industry and a leadership flair.

Concrete

Tata Steel Closes Historic Steelworks in Britain

Tata Steel has halted operations at Britain’s largest steelworks.

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Tata Steel has officially ceased legacy steelmaking operations at its Port Talbot facility in the UK, marking a significant transition for the company and the steel industry. The closure affects essential production components, including the Sinter Plant and Blast Furnace 4, as Tata Steel shifts focus towards more sustainable practices. This strategic move involves the introduction of Electric Arc Furnaces (EAF), which aim to improve efficiency and reduce carbon emissions, aligning with global trends in green manufacturing.

The impact of this closure is profound, with approximately 2,800 jobs set to be lost, causing considerable concern within the local community and among employees. Trade unions have expressed their sorrow, describing the cessation of operations as a “poignant day” for British steelmaking, underscoring the emotional weight of this decision.

In response to the challenges posed by the transition, Tata Steel is engaging with the affected workforce and local stakeholders to outline plans for the new EAF technology, while still retaining some secondary steelmaking operations. Additionally, the UK government has pledged financial support and training programs to assist those impacted by the job losses.

Tata’s commitment to this transition comes amid increasing scrutiny of the environmental impact of traditional steel production methods, emphasizing the need for greener practices in the industry. The shift from legacy processes to modern, sustainable solutions reflects a broader industry trend towards eco-friendly production and a commitment to reducing the carbon footprint of steelmaking in the UK and beyond.

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Tata Steel Concludes Legacy Steelmaking in UK

Tata Steel ceases operations at major UK plant.

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Tata Steel has officially concluded its legacy steelmaking operations at the Port Talbot facility, the largest steelworks in the UK. This significant transition reflects Tata’s commitment to modernizing its production methods while addressing environmental concerns and reducing carbon emissions. The shift marks a pivotal moment in the UK’s steel industry, as traditional processes give way to more sustainable practices.

As part of this transition, Tata Steel is focusing on investing in greener technologies and improving operational efficiencies. The company aims to enhance its competitiveness in the evolving global steel market, where sustainability is becoming increasingly crucial.

The closure of legacy operations at Port Talbot has resulted in job losses, raising concerns among the workforce and local communities. However, Tata Steel’s strategy is aligned with long-term goals to create a more sustainable and economically viable steel industry in the UK. The company is exploring avenues to support affected employees through reskilling initiatives and potential new job opportunities within the evolving industrial landscape.

The end of legacy steelmaking at Port Talbot underscores the broader challenges facing the steel industry, including the need for modernization and the adoption of environmentally friendly practices. As Tata Steel moves forward, its commitment to innovation and sustainability will be key in shaping the future of steel production in the UK.

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JSW Cement adds 2MTPA capacity at Vijayanagar plant

JSW Cement has set a goal of increasing the overall grinding capacity to 40.85 Mn tonne.

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JSW Cement said it has commissioned an additional 2 million tonne per annum (MTPA) capacity at its plant at Vijayanagar in Karnataka, boosting the total capacity of the plant to 6 MTPA. With the expansion made with an investment of Rs 4.61 billion, the overall installed grinding capacity of JSW Cement has gone up to 20.6 MTPA, the company said in a statement.
JSW Cement has set a goal of increasing the overall grinding capacity to 40.85 Mn tonne in the near term through greenfield and brownfield expansions across India.
“This new capacity at Vijayanagar is a significant step towards increasing our overall capacity to 40.85 MTPA while maintaining our commitment to sustainability.As we keep expanding, our focus will remain on innovative and sustainable manufacturing practices that support the global shift towards a circular economy,” JSW Cement CEO Nilesh Narwekar said.

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