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ABB technology helps Wonder Cement with energy efficiency

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Wonder Cement, one of the leading cement manufacturing companies in India, installed ABB’s ACS880-based SPRS solution for saving energy, at its manufacturing plant in Chittorgarh, Rajasthan.

The plant has three production lines, with a capacity of producing 8 MTPA of clinker. The cement manufacturing process is complex, and companies usually opt for big slip ring induction motors to get high starting torque and to meet process requirements. The traditional method uses external rotor resistors and leads to heavy energy loss in the form of resistive heat dissipation. ABB’s ACS880 based SPRS solution plays a very important role in controlling the speed of slip ring motors and helps in achieving significant energy savings. The built-in energy calculators including used and saved kilowatt-hours, CO2 reduction, and money saved, help the customer to optimise manufacturing processes to ensure efficient energy use. The energy optimiser mode ensures maximum torque per ampere, reducing energy drawn from the supply.
Sanjeev Arora, President, Motion Business Area, ABB India, said, “This project is indeed a great example of how we are one of the most trusted partners for customers when it comes to energy efficiency.
From the cement sector to food and beverages, and pharmaceuticals, we have constantly promoted technologies that help in driving our carbon-neutral future. Our solutions are helping businesses across India to cut energy expenses and decarbonise their operations.”

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India’s steel production to surge by 32.9% by 2030

The report highlights that as India aims to scale its steel production capacity.

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India’s crude steel production is projected to grow by 32.9%, reaching over 186 million metric tons (MMt) annually by 2030, according to a report by S&P Global Commodity Insights. The report, titled “India’s Circular Economy Goals: Spotlight on Ferrous Scrap”, emphasises the critical role of ferrous scrap in reducing carbon emissions as the country, the world’s second-largest steel producer, transitions towards more sustainable production methods.
The report highlights that as India aims to scale its steel production capacity to 300 MMt by 2030, the use of ferrous scrap through electric arc furnaces (EAFs) and induction furnaces (IFs) will be crucial in reducing the sector’s reliance on high-emission blast furnace routes. The shift aligns with the government’s target of making ferrous scrap 50% of the steel feedstock by 2047.
S&P Global Commodity Insights has also enhanced transparency in ferrous scrap pricing with daily assessments for Indian containerised shredded scrap starting in June 2024. This move aims to reflect the evolving dynamics in the scrap market as Indian steelmakers increasingly rely on spot trades to secure essential scrap inflows.
“The transition to ferrous scrap is crucial for India’s decarbonisation goals,” the report noted, adding that while domestic scrap supply is growing through shipbreaking and vehicle scrappage programs, imports remain vital. UAE is currently a key supplier, but global competition for ferrous scrap is intensifying.
The report also touched upon the challenges facing India’s steel sector in its circular economy shift. These include global regulatory hurdles like the EU’s Waste Shipments Regulation and the Carbon Border Adjustment Mechanism (CBAM), which may restrict the availability of ferrous scrap exports. Despite these challenges, the report stresses that ferrous scrap will play a pivotal role in India’s efforts to decarbonise its steel industry.
With the steel industry moving towards indexation and global risk management practices, India’s steelmakers are expected to benefit from increased price stability and improved procurement strategies, the report concluded.

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SAIL Chairman Advocates Steel Import Tariffs

India urged to impose steel import tariffs.

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The chairman of Steel Authority of India Limited (SAIL) has emphasized the need for India to impose tariffs on steel imports to protect domestic producers from rising competition. This recommendation comes amidst concerns about the adverse effects of cheap steel imports on local manufacturers, which have been struggling to compete with lower-priced foreign products. Implementing tariffs could help stabilize the domestic steel industry, promoting growth and ensuring that local manufacturers can thrive amid global competition.

The chairman argues that by levying tariffs, the government would not only safeguard the interests of domestic steel producers but also encourage investments in the sector, leading to increased production capacity and job creation. He believes that a robust domestic steel industry is crucial for India’s overall economic growth, especially as the country aims to enhance its infrastructure and manufacturing capabilities.

Additionally, the proposed tariffs could help balance the trade deficit by reducing reliance on imported steel, fostering self-sufficiency in the long run. Industry stakeholders are keenly watching the government’s stance on this issue, as it has significant implications for the future of the steel sector in India. By addressing import competition, India can work towards a sustainable and competitive steel industry, ensuring that local businesses can contribute effectively to the nation’s economic landscape.

As discussions continue, the focus remains on finding solutions that support both growth and sustainability within the steel industry, enabling it to meet domestic demands while fostering a resilient economy.

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ArcelorMittal South Africa Sees Profit Decline

Annual profit drops 62% due to prices.

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ArcelorMittal South Africa reported a significant decline in its annual profit, plummeting by 62% amid falling steel prices.

The steelmaker’s financial results reflect challenging market conditions, primarily driven by reduced demand and increased competition.

The company faces pressure from global economic fluctuations, impacting its operational efficiency and profitability.

This decline highlights the volatility in the steel market, influenced by factors such as oversupply and sluggish demand in key sectors.

As ArcelorMittal navigates these challenges, it aims to adapt its strategies to mitigate risks and stabilize its financial performance.

The outlook for the steel industry remains uncertain, with fluctuating prices posing risks for manufacturers and investors alike.

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